Abstract
The laser powder bed fusion (L-PBF) technique builds parts with higher static strength than the conventional manufacturing processes through the formation of ultrafine grains. However, its fatigue endurance strength σ f does not match the increased monotonic tensile strength σ b. This work examines the monotonic and fatigue properties of as-built and heat-treated L-PBF stainless steel 316L. It was found that the general linear relation σ f = mσ b for describing conventional ferrous materials is not applicable to L-PBF parts because of the influence of porosity. Instead, the ductility parameter correlated linearly with fatigue strength and was proposed as the new fatigue assessment criterion for porous L-PBF parts. Annealed parts conformed to the strength-ductility trade-off. Fatigue resistance was reduced at short lives, but the effect was partially offset by the higher ductility such that comparing with an as-built part of equivalent monotonic strength, the heat-treated parts were more fatigue resistant.
Similar content being viewed by others
References
Y. Murakami, Metal fatigue: effects of small defects and nonmetallic inclusions, 1st ed. (UK: Elsevier, 2002), p. 384.
J.A. Bannantine, J.J. Comer, and J.L. Handrock, Fundamentals of Metal Fatigue Analysis (USA: Prentice Hall, 1990), p. 273.
L. Tóth and S.Y. Yarema, Mater. Sci. 42, 673 (2006).
A. Vinogradov and S. Hashimoto, Mater. Trans. 42, 74 (2001).
G.Y. Wang, P.K. Liaw, A. Peker, B. Yang, M.L. Benson, W. Yuan, W.H. Peter, L. Huang, M. Freels, R.A. Buchanan, C.T. Liu, and C.R. Brooks, Intermetallics 13, 429 (2005).
A. Weidner, J. Man, W. Skrotzki, and J. Polák, ICF12, Ottawa 2009, (2013).
G. Miranda, S. Faria, F. Bartolomeu, E. Pinto, S. Madeira, A. Mateus, P. Carreira, N. Alves, F.S. Silva, and O. Carvalho, Mater. Sci. Eng. A 657, 43 (2016).
M. Montero Sistiaga, S. Nardone, C. Hautfenne, and J. Van Humbeeck, Solid Freeform Fabrication Symposium (USA: Texas, 2016).
K. Saeidi, X. Gao, F. Lofaj, L. Kvetková, and Z.J. Shen, J. Alloys Compd. 633, 463 (2015).
M. Zhang, C.-N. Sun, X. Zhang, P.C. Goh, J. Wei, H. Li, and D. Hardacre, in Solid Freeform Fabrication Symposium, USA, (2017).
M. Zhang, C.-N. Sun, X. Zhang, P.C. Goh, J. Wei, D. Hardacre, and H. Li, Mater. Sci. Eng. A 703, 251 (2017).
S.D. Washko and G. Aggen, in ASM Handbook, ASM International, p. 841 (1990).
I. Tolosa, F. Garciandía, F. Zubiri, F. Zapirain, and A. Esnaola, Int. J. Adv. Manuf. Technol. 51, 639 (2010).
J.J. Lewandowski and M. Seifi, Annu. Rev. Mater. Res, 46, 14.1 (2016).
R. Hardin and C. Beckermann, Metall. Mater. Trans. A 44, 5316 (2013).
ASME Boiler and Pressure Vessel Code VIII Div 2 (New York, NY: ASME, 2010), pp. 998.
S. Leuders, T. Lieneke, S. Lammers, T. Tröster, and T. Niendorf, J. Mater. Res. 29, 1911 (2014).
A. Riemer, S. Leuders, M. Thöne, H. Richard, T. Tröster, and T. Niendorf, Eng. Fract. Mech. 120, 15 (2014).
Acknowledgements
This work was supported by the Singapore Economic Development Board (EDB) Industrial Postgraduate Programme (IPP).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Zhang, M., Sun, CN., Zhang, X. et al. Elucidating the Relations Between Monotonic and Fatigue Properties of Laser Powder Bed Fusion Stainless Steel 316L. JOM 70, 390–395 (2018). https://doi.org/10.1007/s11837-017-2640-z
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11837-017-2640-z