Abstract
The superalloys Cu-Ni-Al, Cu-Ni-Fe, and Cu-Ni-Cr were studied as anodes for aluminum electrolysis. The alloys were tested for corrosion in acidic electrolyte molten salt and for oxidation in both air and oxygen. The results showed that the Cu-Ni-Al anodes possess excellent resistance to oxidation and corrosion, and the oxidation rates of Cu-Ni-Fe and Cu-Ni-Al anodes were slower than those of pure copper or nickel. During electrolysis, the cell voltage of the Cu-Ni-Al anode was affected most by the concentration of alumina in cryolite molten salt. The Cu-Ni-Fe anode exhibited corrosion resistance in electrolyte molten salt. Comparatively, the Cu-Ni-Cr anode showed poor resistance to oxidation and corrosion. The testing found that further study is warranted on the use of Cu-Ni-Al and Cu-Ni-Fe as inert alloy anodes.
Similar content being viewed by others
References
Donald R. Sadoway, “Inert Anodes for the Hall-Héroult Cell: The Ultimate Materials Challenge,” JOM, 53 (5) (2001), pp. 34–35.
Donald R. Sadoway, “A Materials Systems Approach to Selection and Testing of Non-Consumable Anode for the Hall Cell,” Light Metals 1990, ed. C.M. Bickert (Warrendale, PA: TMS, 1990), pp. 403–407.
J.N. Hryn and M.J. Pellin, “A Dynamic Inert Metals Anode,” Light Metals 1999, ed. C.E. Eckert (Warrendale, PA: TMS, 1999), pp. 377–381.
J.N. Hryn and Donald R. Sadoway, “Cell Testing of Alloy Anode for Aluminum Electrolysis,” Light Metals 1993, ed. S.K. Das (Warrendale, PA: TMS, 1993), pp. 475–483.
Reidar Haugsud, “On the Influence of Non-Protective CuO on High-Temperature Oxidation of Cu-Rich Cu-Ni Based Alloys,” Oxidation of Metals, 53 (5/6) (1999), pp. 427–445.
Niu Yan et al., “The Air Oxidation of Two Phase Cu-Cr Alloys at 700–900°C,” Oxidation of Metals, 48:21 (1997), pp. 357-380.
R.A. Rapp, High Temperature Corrosion (Houston, TX: NACE, 1983).
P. Kofstad, High Temperature Corrosion (New York: Elsevier Applied Science, 1988).
Qiu Zhuxian, Theory and Application of Aluminum Electrolysis (in Chinese) (Xuzhou, China: China University of Mining and Technology Publishing House, 1998).
K. Grjotheim et al., Aluminum Electrolysis—Fundamentals of the Hall-Héroult Process (Düsseldorf, Germany: Aluminum-Verlag, 1992).
Author information
Authors and Affiliations
Additional information
For more information, contact Zhongning Shi, Northeastern University, School of Materials and Metallurgy, WenhuiRoad No. 3, Shenynag, Liaoning 110004 China; e-mail znshi@163.com
Rights and permissions
About this article
Cite this article
Shi, Z., Xu, J., Qiu, Z. et al. Copper-nickel superalloys as inert alloy anodes for aluminum electrolysis. JOM 55, 63–65 (2003). https://doi.org/10.1007/s11837-003-0213-9
Issue Date:
DOI: https://doi.org/10.1007/s11837-003-0213-9