Abstract
Incorporating aluminum particles into viscous medium was proposed to improve the thermal conductivity of the viscous medium and the efficiency of warm viscous pressure forming (WVPF) process. The influence of aluminum particles on a viscous medium was investigated through settling, thermal conductivity, and compression experiments. Warm viscous pressure bulging (WVPB) experiments were conducted on polyetherimide (PEI) and AZ31B magnesium alloy sheets to determine the influence of the aluminum particles size and fraction on the forming efficiency and formed specimens based on the heating preparation times and profile curves, wall thicknesses and surface roughness values of the bulging specimens. The results show that the thermal conductivity of the viscous medium and the WVPF efficiency can be greatly improved via the addition aluminum particles with appropriate size and fraction under certain temperature condition, but have less influence on other properties of viscous medium.
摘要
为了提高黏性介质的导热率以及黏性介质温热成形效率, 提出了将铝颗粒填充到黏性介质中的方法。 通过铝颗粒在黏性介质中的沉降实验、 热导率实验和压缩实验, 确定铝颗粒的粒径和填充质量分数对黏性介质性能的影响。 通过聚醚酰亚胺 (PEI) 板材和 AZ31B 镁合金板材黏性介质温热胀形实验, 确定铝颗粒的粒径和填充质量对胀形试验加热准备时间、 胀形试件轮廓曲线以及壁厚分布和表面粗糙度的影响。 研究结果表明, 在一定温度条件下, 选择合适的粒径和填充质量分数的铝颗粒作为黏性介质的填充物, 对黏性介质热导率的提高以及成形效率的改善较为明显, 但对黏性介质其他性能的影响较小。 该研究可以为提高黏性介质温热成形效率提供参考。
Similar content being viewed by others
References
WANG Zhong-jin, LIU Jian-guang, LI Yi. Fracture prediction in non-isothermal viscous pressure bulging of aluminum alloy sheet using ductile fracture criterion [J]. Journal of Central South University, 2010, 17(3): 449–453.
GAO Tie-jun, LIU Qing, ZHANG Wen-zhuo. Research on the viscous warm pressure bulging process of AZ31B magnesium alloy with different ellipticity dies [J]. Transactions of Nonferrous Metals Society of China, 2017, 27(1): 157–162.
GAO Tie-jun, LIU Qing, LV Yang-jie. Investigation on feasibility and process of PEI sheet by viscous warm pressure forming [J]. International Journal of Advanced Manufacturing Technology, 2017, 91(6): 2143–2149.
GAO Tie-jun, ZHANG Wen-zhuo, XU Meng-long, WANG Zhong-jin. Finite element analysis and experiment on viscous warm pressure bulging of AZ31B magnesium alloy [J]. Journal of Wuhan University of Technology: Mater, 2017, 32(3): 640–644.
LIU Jian-guang, PENG Qiu-cai, LIU Yan, WANG Zhong-jin. Viscous pressure bulging of aluminium alloy sheet at warm temperatures [J]. Journal of Mechanical Science and Technology, 2007, 21(10): 1505–1511.
WANG Jin-huo, LONG A C, CLIFFORD M J. Experimental measurement and predictive modelling of bending behaviour for viscous unidirectional composite materials [J]. International Journal of Material Forming, 2010, 3(2): 1253–1266.
LI Sheng-fang. Properties and application of thermal-conductive silicone rubber [J]. New Chemical Materials, 2002, 30(12): 11–13. (in chinese)
FANG Ruan-rong, WANG Jing-he. Advances in thermally conductive silicone rubber [J]. Silicone Material, 2008, 22(2): 100–104. (in Chinese)
LAMVIK M, ZHOU J. Determination of thermal conductivity for particulate material [J]. Journal of Central South University, 1998, 5(2): 117–119.
MU Qiu-hong, FENG Sheng-yu, DIAO Guang-zhao. Thermal conductivity of silicone rubber filled with ZnO [J]. Polymer Composites, 2007, 28(2): 125–130.
GAO B Z, XU J Z, PENG J J. Experimental and theoretical studies of effective thermal conductivity of composites made of silicone rubber and Al2O3 particles [J]. Thermochimica Acta, 2015, 614: 1–8.
WANG Li, LI Fu-ping, SU Zheng-tao. Effective thermal conductivity behavior of filled vulcanized perfluoromethyl vinyl ether rubber [J]. Journal of Applied Polymer Science, 2008, 108(5): 2968–2974.
ZHOU Wen-ying, QI Shu-hua, ZHAO Hong-zhen. Thermally conductive silicone rubber reinforced with boron nitride particle [J]. Polymer Composites, 2007, 28(1): 23–28.
ZHOU Wen-ying, QI Shu-hua, TU Chun-chao. Thermal properties of heat conductive silicone rubber filled with hybrid fillers [J]. Journal of Composite Materials, 2008, 42(8): 173–187.
ANTONISWAMY A R, CARPENTERA J, CARTER J T. Forming-limit diagrams for magnesium AZ31B and ZEK100 alloy sheets at elevated temperatures [J]. Journal of Materials Engineering and Performance, 2013, 22(11): 3389–3397.
SHEN M L, WANG X J, YING T. Microstructure and tensile properties of AZ31B alloy and AZ31B-SiCp deformed through a multi-step process [J]. Journal of Materials Engineering and Performance, 2016, 25(10): 4608–4616.
MILES M P, FULLWOOD D, ADAMS B L. Room temperature ductility and microstructure of magnesium AZ31B sheet [J]. Journal of Materials Engineering and Performance, 2011, 20(8): 1357–1363.
RODRIGUEZ A K, KRIIDLI G, AYOUB G. Effects of the strain rate and temperature on the microstructural evolution of twin-rolled cast wrought AZ31B alloys sheets [J]. Journal of Materials Engineering and Performance, 2013, 22(10): 3115–3125.
GHAFFARI T D, WORSWICK M J. Elevated temperature constitutive behavior and simulation of warm forming of AZ31B [J]. Journal of Materials Processing Technology, 2015, 221: 40–55.
BOEHMAN A L, DAVID M A, SZYBIST J. The impact of the bulk modulus of diesel fuels on fuel injection timing [J]. Energy & Fuels, 2004, 18(6): 1877–1882.
Author information
Authors and Affiliations
Corresponding author
Additional information
Foundation item: Project(51575364) supported by the National Natural Science Foundation of China; Project(2014ZE54024) supported by the Aviation Science Foundation of China; Project(LJQ2015083) supported by the Liaoning Excellent Talents in University, China
Rights and permissions
About this article
Cite this article
Gao, Tj., Lv, Yj., Liu, Q. et al. Effect of aluminum particle on properties of viscous medium during warm viscous pressure bulging. J. Cent. South Univ. 25, 2085–2092 (2018). https://doi.org/10.1007/s11771-018-3898-1
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11771-018-3898-1