Skip to main content
Log in

Solid freeform fabrication of soybean oil-based composites reinforced with clay and fibers

  • Published:
Journal of the American Oil Chemists' Society

Abstract

Soybean oil/epoxy-based composites were prepared by an extrusion freeform fabrication method. These composites were reinforced with a combination of organically modified clay and fibers. The intercalated behavior of the epoxy resin in the presence of organo-modified clay was investigated by X-ray diffraction and transmission electron microscopy. The mixture of epoxidized soybean oil and EPON® 828 resin was modified with a gelling agent to solidify the materials until curing occurred. The flexural modulus reached 4.86 GPa with glass fiber reinforcement at 50.6 wt% loading. It was shown that the fiber orientation followed the direction of motion of the writing head that deposited the resins and had an influence on the properties of the composite. The composites cured by curing agent jeffamine EDR-148 were found to have lower mechanical properties than those cured with triethylenetetramine, diethylenetriamine, and polyethylenimine. In addition, the effects of clay loading and fiber loading on mechanical properties of the composites were studied and reported.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Okada, A., M. Kawasumi, A. Usuki, Y. Kojima, T. Kurauchi, and O. Kamigaito, Nylon 6-Clay Hybrid, Mater. Res. Soc. Proc. 171:45–50 (1990).

    CAS  Google Scholar 

  2. Kojima, Y., A. Fujushima, A. Usuki, A. Okada, and T. Kurauchi, Gas Permeabilities in Rubber-Clay Hybrid, J. Mater. Sci. Lett. 12:889–890 (1993).

    Article  CAS  Google Scholar 

  3. Giannelis, E.P., Polymer Layered Silicate Nanocomposites, Adv. Mater. 8:29–34 (1996).

    Article  CAS  Google Scholar 

  4. LeBaron, P.C., Z. Wang, and T.J. Pinnavaia, Polymer-Layered Silicate Nanocomposites: An Overview, App. Clay Sci. 15:11–29 (1999).

    Article  CAS  Google Scholar 

  5. Alexadre, M., and P. Dubois, Polymer-Layered Silicate Nano composites: Preparation, Properties and Uses of a New Class o Materials, Mater. Sci. Eng. 28:1–63 (2000).

    Article  Google Scholar 

  6. Hussain, M., A. Nakahira, and K. Niihara, Mechanical Prop erty Improvement of Carbon Fiber Reinforced Epoxy Compos ites by Al2O3 Filler Dispersion, Mater. Lett. 26:185–191 (1996).

    Article  CAS  Google Scholar 

  7. Hayes, B.S., M. Nobelen, A.K. Dharia, and J.C. Seferis, Evaluation of Microcracking in Aerospace Composites Exposed to Thermal Cycling: Effect of Composite Lay-up, Laminate Thickness and Thermal Ramp Rate, 33rd International SAMPE Technical Conference, Society for the Advancement of Material and Process Engineering, Covina, CA, 2001, pp. 120–128.

  8. Timmerman, J.F., B.S. Hayes, and J.C. Seferis, Cryogenic Microcracking of Nanoclay Reinforced Polymeric Composite Materials, 47th International SAMPE Symposium, Society for the Advancement of Material and Process Engineering, Covina CA, 2002, pp. 1119–1130.

  9. Kaplan, D.L., Biopolymers from Renewable Resources, Springer, New York, 1998.

    Google Scholar 

  10. Liu, Z.S., S.Z. Erhan, J. Xu, and P.D. Calvert, Development of Soybean Oil-Based Composites by Solid Freeform Fabrication Method: Epoxidized Soybean Oil with Bis or Polyalkyleneaming Curing Agents System, J. Appl. Poly. Sci. 85:2100–2107 (2002).

    Article  CAS  Google Scholar 

  11. Stuffle, K., A. Mulligan, P. Calvert, and J. Lombardi, Solid Free body Forming from Polymerizable Slurry, Proceedings of the Solid Freeform Fabrication Symposium, University of Texas Austin, 1994, pp. 60–63.

  12. Calvert, P., and R. Crockett, Chemical Solid Free-Forming Fabrication: Making Shapes Without Molds, Chem. Mater. 9:650–660 (1997).

    Article  CAS  Google Scholar 

  13. Freire, R.S., Short Fiber Composites with High Electrical and Thermal Conductivity, M.S. Thesis, The University of Arizona, Tucson, 1992.

    Google Scholar 

  14. Hull, D., and T.W. Clyne, An Introduction to Composite Materials, Cambridge University Press, Cambridge, 1996.

    Google Scholar 

  15. Peng, J., T.L. Lin, and P. Calvert, Orientation Effects in Freeformed Short-Fiber Composites, Composites A 30:133–138 (1999).

    Article  Google Scholar 

  16. Calvert, P., J. Peng, and C. Souvignier, Solid Freeform Fabrication of Composites by Direct Deposition and by in situ Mineralization, Mater. Res. Soc. Symp. Proc. 542 (Solid Freeform and Additives):3–11 (1999).

    CAS  Google Scholar 

  17. Liu, X.H., and Q.J. Wu, PP/Clay Nanocomposites Prepared by Grafting-Melt Intercalation, Polymer 42:10013–10019 (2001).

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Sevim Z. Erhan.

About this article

Cite this article

Liu, Z., Erhan, S.Z. & Calvert, P.D. Solid freeform fabrication of soybean oil-based composites reinforced with clay and fibers. J Amer Oil Chem Soc 81, 605–610 (2004). https://doi.org/10.1007/s11746-006-0949-9

Download citation

  • Received:

  • Accepted:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11746-006-0949-9

Key Words

Navigation