Skip to main content
Log in

Effect of Stress on Corrosion at Crack Tip on Pipeline Steel in a Near-Neutral pH Solution

  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

In this work, the local corrosion at crack tip on an API 5L X46 pipeline steel specimens was investigated under various applied loads in a near-neutral pH solution. Electrochemical measurements, including potentiodynamic polarization and electrochemical impedance spectroscopy, combined with micro-electrochemical technique and surface characterization, were conducted to investigate the effect of stress on local anodic solution of the steel at the crack tip. The stress corrosion cracking of the steel was dominated by an anodic dissolution mechanism, while the effect of hydrogen was negligible. The applied load (stress) increased the corrosion rate at the crack tip, contributing to crack propagation. The deposit of corrosion products at the crack tip could protect somewhat from further corrosion. At sufficiently large applied loads such as 740 N in the work, it was possible to generate separated cathode and anode, further accelerating the crack growth.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11

Similar content being viewed by others

References

  1. Y.F. Cheng, Stress Corrosion Cracking of Pipelines, Wiley, Hoboken, 2013

    Book  Google Scholar 

  2. National Energy Board, Stress Corrosion Cracking on Canadian Oil and Gas Pipelines, Calgary, AB, 1996

    Google Scholar 

  3. M. Javidi and S. Bahalaou, Horeh, Investigating the Mechanism of Stress Corrosion Cracking in Near-Neutral and High pH Environments for API, 5L X52 Steel, Corros. Sci., 2014, 80, p 213–220

    Article  Google Scholar 

  4. X.Y. Zhang, S.B. Lambert, and R. Sutherby, Transgranular Stress Corrosion Cracking of X-60 Pipeline Steel in Simulated Ground Water, Corrosion, 1999, 55, p 297–305

    Article  Google Scholar 

  5. B.Y. Fang, E.H. Han, J.Q. Wang, and W. Ke, Stress Corrosion Cracking of X-70 Pipeline Steel in Near Neutral pH Solution Subjected to Constant Load and Cyclic Load Testing, Corros. Eng., Sci. Technol., 2007, 42, p 123–129

    Article  Google Scholar 

  6. Z.Y. Liu, X.G. Li, and Y.F. Cheng, Mechanistic aspect of Near-Neutral pH Stress Corrosion Cracking of Pipelines under Cathodic Polarization, Corros. Sci., 2012, 55, p 54–60

    Article  Google Scholar 

  7. G. Liang, X. Peng, E.S. Juan, and Y.F. Cheng, Strain Aging of X100 Steel in Service and the Enhanced Susceptibility of Pipelines to Stress Corrosion Cracking, J. Mater. Eng. Perform., 2013, 22, p 3778–3782

    Article  Google Scholar 

  8. Y.F. Cheng, Analysis of Electrochemical Hydrogen Permeation Through X-65 Pipeline Steel and its Implications on Pipeline Stress Corrosion Cracking, Int. J. Hydrog. Energy, 2007, 32, p 1269–1276

    Article  Google Scholar 

  9. H.B. Xue and Y.F. Cheng, Hydrogen Permeation and Electrochemical Corrosion Behavior of X80 Pipeline Steel Weld, J. Mater. Eng. Perform., 2013, 22, p 170–175

    Article  Google Scholar 

  10. G.A. Zhang and Y.F. Cheng, Micro-Electrochemical Characterization of Corrosion of Pre-Cracked X70 Pipeline Steel in a Concentrated Carbonate/Bicarbonate Solution, Corros. Sci., 2010, 52, p 960–968

    Article  Google Scholar 

  11. X. Tang and Y.F. Cheng, Micro-Electrochemical Characterization of the Effect of Applied Stress on Local Anodic Dissolution Behavior of Pipeline Steel under Near-Neutral pH Condition, Electrochim. Acta, 2009, 54, p 1499–1505

    Article  Google Scholar 

  12. Y.F. Cheng, Fundamentals of Hydrogen Evolution Reaction and its Implications on Near-Neutral pH Stress Corrosion Cracking of Pipelines, Electrochim. Acta, 2007, 52, p 2661–2667

    Article  Google Scholar 

  13. A. Turnbull, The Solution Composition and Electrode Potential in Pits, Crevices and Crack, Corros. Sci., 1983, 8, p 833–870

    Article  Google Scholar 

  14. I. Dmytrakh, Corrosion Fracture of Structural Metallic Materials: Effect of Electrochemical Conditions in Crack, Strain Int. J. Exp. Mech., 2011, 47, p 427–435

    Google Scholar 

  15. Z.Y. Liu, X.G. Li, and Y.F. Cheng, Effect of Strain Rate on Cathodic Reaction During Stress Corrosion Cracking of X70 Steel in a Near-Neutral pH Solution, J. Mater. Eng. Perform., 2011, 20, p 1242–1246

    Article  Google Scholar 

  16. ASTM, E647-15, Standard Test Method for Measurement of Fatigue Crack Growth Rates, West Conshohocken, PA, USA, 2015.

  17. R.N. Parkins, W.K. Blanchard, and B.S. Delanty, Transgranular Stress Corrosion Cracking of High-Pressure Pipelines in Contact with Solutions of Near Neutral pH, Corrosion, 1994, 50, p 394–408

    Article  Google Scholar 

  18. ASTM, E8/E8M Standard Test Methods for Tension Testing of Metallic Materials, West Conshohocken, PA, USA, 2010.

  19. ASTM G59-97, Standard Test Method for Conducting Potentiodynamic Polarization Resistance Measurements, West Conshohocken, PA, USA, 2014.

  20. C.F. Dong, Z.Y. Liu, X.G. Li, and Y.F. Cheng, Effects of Hydrogen-Charging on the Susceptibility of X100 Pipeline Steel to Hydrogen-Induced Cracking, Int. J. Hydrog. Energy, 2009, 34, p 9879–9884

    Article  Google Scholar 

  21. L.Y. Xu and Y.F. Cheng, Corrosion of X100 Pipeline Steel under Plastic Strain in a Neutral pH Bicarbonate Solution, Corros. Sci., 2012, 64, p 145–152

    Article  Google Scholar 

  22. L.Y. Xu and Y.F. Cheng, An Experimental Investigation of Corrosion of X100 Pipeline Steel under Uniaxial Elastic Stress in a Near-Neutral pH Solution, Corros. Sci., 2012, 59, p 103–109

    Article  Google Scholar 

  23. G.Z. Meng, C. Zhang, and Y.F. Cheng, Effects of Corrosion Product Deposit on the Subsequent Cathodic and Anodic Reactions of X-70 Steel in Near-Neutral pH Solution, Corros. Sci., 2008, 50, p 3116–3122

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Y. Frank Cheng.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Yang, Y., Cheng, Y.F. Effect of Stress on Corrosion at Crack Tip on Pipeline Steel in a Near-Neutral pH Solution. J. of Materi Eng and Perform 25, 4988–4995 (2016). https://doi.org/10.1007/s11665-016-2369-9

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-016-2369-9

Keywords

Navigation