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Effect of Stress, Heating Rate, and Degree of Transformation on the Functional Fatigue of Ni-Ti Shape Memory Wires

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Abstract

Shape memory alloys, particularly in the form of thin wires, are becoming increasingly attractive in the industrial field for the construction of compact actuators with high-power density. The structural and functional fatigue behavior of shape memory alloys undergoing thermomechanical cycling has been investigated only partially in the technical literature. In particular, the effects of operating parameters like the degree of martensite-austenite transformation and the heating rate on the fatigue life of the alloy have received very little attention so far. This paper explores the effect of these two parameters on the fatigue response of commercial SMA wires exposed to two linear stress-strain profiles during cycling. The results show the beneficial effects of partial transformation on the structural and functional life of the wires, with negligible loss of performance in terms of useful stroke. Though less markedly, the heating rate also has an effect on the structural and functional response, with the sine waveform supply performing better than the square profile.

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Abbreviations

A f :

Austenite finish temperature

A s :

Austenite start temperature

F :

Frequency of the current waveform

f L , f H :

Values of f at low and high pre-stress, respectively

i :

Supply current

i max :

Peak supply current

i maxL , i maxH :

Values of i max at high and low pre-stress, respectively

M f :

Martensite finish temperature

M s :

Martensite start temperature

N f :

Number of cycles to failure of the wire

t ON :

Time at which the supply current equals i max

t :

Time

t p :

Period of the current waveform

T :

Temperature

T 1 :

Temperature of the wire when σ = σ p

T max :

Maximum temperature achieved during heating of the wire

w f :

Variable associated to the waveform of the supply current

x :

Position of the moving end of the wire

x lim :

Position of the moving end when in contact with the hard stop

x min 0 :

Position of the moving end for the fully transformed wire in the first cycle

x t :

Target value of x

S 0 :

Stroke generated by the wire in the first cycle of the test

δ:

Duty cycle

Δε:

Shape memory effect (SME = εmax − ε min)

ε:

Tensile strain in the wire

εlim :

Maximum strain allowed in the wire during test

εmin :

Minimum wire strain recorded in the cycle

εmax :

Maximum wire strain recorded in the cycle

εmin0 :

Strain in the austenitic wire after shape recovery in the first cycle of the test

ξ:

Any of the variables σ p, φ, w f

ξ coded :

Coded form of variable ξ

ξ low, ξ high :

Higher and lower values, respectively, of variable ξ

σ:

Tensile stress in the wire

σmax :

Maximum wire stress recorded in the generic cycle

σ p :

Pre-stress in the wire

φ:

Ratio of recovered strain

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This research received no Grant from any funding agency in the public, commercial, or not-for-profit sectors.

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Correspondence to Eugenio Dragoni.

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Scirè Mammano, G., Dragoni, E. Effect of Stress, Heating Rate, and Degree of Transformation on the Functional Fatigue of Ni-Ti Shape Memory Wires. J. of Materi Eng and Perform 24, 2709–2719 (2015). https://doi.org/10.1007/s11665-015-1561-7

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  • DOI: https://doi.org/10.1007/s11665-015-1561-7

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