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Enhanced Dissolution of Platinum Group Metals Using Electroless Iron Deposition Pretreatment

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Abstract

In order to develop a new method for efficiently recovering platinum group metals (PGMs) from catalyst scraps, the authors investigated an efficient dissolution process where the material was pretreated by electroless Fe deposition. When Rh-loaded alumina powder was kept in aqua regia at 313 K (40 °C) for 30 to 60 minutes, the Rh hardly dissolved. Meanwhile, after electroless Fe plating using a bath containing sodium borohydride and potassium sodium tartrate as the reducing and complexing agents, respectively, approximately 60 pct of Rh was extracted by aqua regia at 313 K (40 °C) after 30 minutes. Furthermore, when heat treatment was performed at 1200 K (927 °C) for 60 minutes in vacuum after electroless plating, the extraction of Rh approached 100 pct for the same leaching conditions. The authors also confirmed that the Fe deposition pretreatment enhanced the dissolution of Pt and Pd. These results indicate that an effective and environmentally friendly process for the separation and extraction of PGMs from catalyst scraps can be developed utilizing this Fe deposition pretreatment.

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Acknowledgments

The authors thank Mr. Tetsuo Watanabe (The University of Tokyo, currently with Tanaka Kikinzoku Kogyo K.K.) for providing assistance with ICP-AES during the preliminary phase of the study. The authors are also grateful to Mr. Taketo Torii (Nippon PGM Co., Ltd.), Mr. Yuzuru Nakamura (Dowa Metals & Mining Co., Ltd.), Dr. Akihiko Okuda, Mr. Takuo Shibazaki, Mr. Atsuhiko Yanagisawa (Tanaka Kikinzoku Kogyo K. K.), Ms. Tomoko Yanagisawa (Tanaka Holdings Co., Ltd.,), Katuo Suga (Nissan Motor Co., Ltd.), Dr. Akihiro Yoshimura (The University of Tokyo, currently with Chiba University), and Dr. Katsuhiro Nose (The University of Tokyo, currently with JX Nippon Mining & Metals Corporation) for their valuable suggestions and comments. This research was financially supported by the Japan Society for the Promotion of Science (JSPS) through a Grant-in-Aid for Scientific Research (S) (KAKENHI Grant No. 26220910) and by the Mazda Foundation.

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Correspondence to Yu-ki Taninouchi.

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Manuscript submitted May 12, 2017.

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Taninouchi, Yk., Okabe, T.H. Enhanced Dissolution of Platinum Group Metals Using Electroless Iron Deposition Pretreatment. Metall Mater Trans B 48, 2866–2872 (2017). https://doi.org/10.1007/s11663-017-1087-5

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