Abstract
Fundamentals of slag foaming were investigated by withdrawing slag bubble films from pools of CaO-SiO2-Al2O3 slags using platinum wire frames in order to measure their draining rate and lifetime before rupture. Studies were carried out using a series of developed gravimetric and optical techniques. The results showed that increasing the temperature increased the rate of draining of the slag films; however, the influence of SiO2 concentration for a given slag temperature appears rather complicated. Measurements of the thickness of bubble film plateau borders as a function of time showed slag temperature to be very important in influencing their draining behavior, i.e., the activation energy for the plateau-border thinning was found to be ∼ 150 kJ/mol, very close to that required for viscous flow in the system studied (∼60 kJ/mol). A lowering of the slag surface tension by addition of surface-active oxides (such as P2O5 and Na2O) profoundly decreased the rate of draining of the films, irrespective of the slag temperature.
Similar content being viewed by others
References
E. Manegold: Schaum, Chemie u. Technik Verlagsg. Heidelberg, 1953.
C.F. Cooper and J.A. Kitchener: J. Iron Steel Inst., 1959, vol. 193, pp. 48–55.
A. Sharma and E. Ruckenstein: J. Colloid Interface Sci. 1987, vol. 119 (1), pp. 14–29.
J. Plateau: Mem. Acad. R. Sci. Belgium, 1861, vol. 33, ser. 5 and 6.
K.J. Mysels, K. Shinoda, and S. Frankel: Soap Films, Studies of Their Thinning, Pergamon Press, London, 1959.
B.V. Derjaguin: Kolloid-Z., 1934, vol. 69, 155.
J.J. Bikerman: Foams: Theory and Industrial Applications, Reinhold, New York, NY, 1953.
J.J. Bikerman: Foams, Springer-Verlag, New York, NY, 1973, pp. 65–97, and 149–58.
K. Ito and R.J. Fruehan: Metall. Trans. B, 1989, vol. 20B, pp. 509–14.
S. Hara and M. Ogino: The Reinhardt Schuhmann Int. Symp., TMS, Colorado Springs, CO, 1986, pp. 639–47.
T.A. Utigard and M. Zamalloa: Scand. J. Metall., 1993 vol. 22, pp. 83–90.
J.H. Swisher and C.L. McCabe: Trans. TMS-AIME, 1964, vol. 230, pp. 1669–75.
C. Nexhip, S. Sun, and S. Jahanshahi: Drainage of Molten CaO-SiO 2-Al 2 O 3 Slag Films, Proc. 5th Int. Conf. on Molten Slags, Fluxes and Salts Sydney, Australia, 1997, ISS, Warrendale, PA, 1997, p. 297.
C. Nexhip: Ph.D. Thesis, University of Melbourne, Melbourne, 1998.
H. Jeffreys: Proc. Cambridge Philos. Soc., 1930, vol. 26, p. 204.
D.A. White and J.A. Tallmadge: Chem. Eng. Sc., 1965, vol. 20, pp. 33–37.
M. Born and E. Wolf: Principles of Optics, Cambridge University Press, United Kingdom, 1999, 7th ed., pp. 334–36.
C. Nexhip; S. Sun, and S. Jahanshahi: Phil. Trans. R. Soc. London A, 1998, vol. 356, pp. 1003–12.
K. Fellcht: Metallurgie Giesserei Technik, 1995, vol. 5 (3), pp. 85–98; Basic Open Hearth Steelmaking, AIME, New York, NY, 1944, p. 180.
J.O.M. Bockris and D.C. Lowe: Proc. R. London Ser. A, 1954, vol. 226, pp. 423–35.
W.H. Press, B.P. Flannery, S.A. Teukolsky, and W.T. Vetterling: Numerical Recipes—The Art of Scientific Computing, Cambridge University Press, London, 1987, p. 390–429.
T.K. Izchanov and K.V. Sishkov: Nauk Tr. Kaz Politekh Inst., 1971, pp. 446–55.
V. Danek, T. Licko, and Z. Panek: Silikaty., 1985, vol. 29, pp. 291–99.
G. Urbain, Y. Bottinga, and P. Richet: Geochim. Cosmochim. Acta, 1982, vol. 46, pp. 1061–72.
K. Endell, G. Heidtkamp, and L. Hax: Arch. Eisenhuttenwes, 1936, vol. 10, pp. 85–96.
S. Sumita, T. Mimori, K. Morinage, and T. Yanagase: Nippon Konzoku Gakkai, 1980, vol. 44, pp. 94–99.
D.R. Gaskell: H. H. Kellogg Int. Symp. Quantitative Description of Metal Extraction Processes, N.J. Themelis and P.F. Duby, eds., TMS, Warrendale, PA, 1991, pp. 69–80.
Slag Atlas, 2nd ed., Verlag Stahleisen GmbH, Duesseldorf, 1995, pp. 460–61, and associated references.
H.M. Davis: Open Hearth Proc., AIME, Warrendale, PA, 1949, vol. 32, pp. 238–40.
P.A. Haas and H.F. Johnson: Ind. Eng. Chem. Fundam., 1967, vol. 6, p. 225.
P. Kozakevitch: Rev. Metall. (Paris), 1949, vol. 46, pp. 572–82.
T.B. King: Massachussetts Institute of Technology, Cambridge, MA, 1961, unpublished research.
S. Hara, M. Kitamura, and K. Ogino: Iron Steel Inst. Jpn. Int., 1990, vol. 30 (9), pp. 714–21.
A.V. Pavlov, A.N. Kvyatkovskii, B.P. Chenstov, N.A. Vatolin, and A.F. Kurochkin: Kompleksn. Ispol’z. Miner. Syr’ya, 1980, No. 2, p. 39.
K. Gunji and T. Dan: Trans. Iron Steel Inst. Jpn., 1974, vol. 14, pp. 162–69.
L. Shartsis and W. Capps: J. Am. Ceram. Soc., 1952, vol. 35 (7), pp. 169–72.
K. Malysa, K. Lunkheimer, R. Miller, and C. Hartenstein: Colloids Surfaces, 1981, vol. 3, pp. 329–38.
D. Platikanov: J. Phys. Chem., 1964, vol. 68, p. 3619.
A. Sharma and E. Ruckenstein: Colloid Polym. Sci., 1988, vol. 266, pp. 60–69.
Author information
Authors and Affiliations
Additional information
This article is based on a presentation made in the “Geoffrey Belton Memorial Symposium,” held in January 2000, in Sydney, Australia, under the joint sponsorship of ISS and TMS.
Rights and permissions
About this article
Cite this article
Nexhip, C., Sun, S. & Jahanshahi, S. Some observations on the draining of CaO-SiO2-Al2O3 slag bubble films. Metall Mater Trans B 31, 1105–1115 (2000). https://doi.org/10.1007/s11663-000-0086-z
Issue Date:
DOI: https://doi.org/10.1007/s11663-000-0086-z