Abstract
In the present investigation, an attempt has been made to study the wear response of a zinc-based alloy at different sliding speeds and pressures. The wear behavior of the zinc-based alloy has been compared to that of a conventionally used copper-based alloy against an EN24 steel disc. Operative wear mechanisms have also been discussed through the examination of wear surfaces, subsurface regions, and debris particles.
The results obtained revealed that the wear response of the zinc-based alloy is much better than the conventionally used copper-based alloy at all the speeds; the latter suffered from “material chipping off,” leading to its higher wear rates. The wear characteristics of the specimens have been explained on the basis of their specific microstructural features.
Similar content being viewed by others
References
J. Sathish, S.V. Sambasivam, and S. Seshan: Ind. Foundry J., 1996, Aug., pp. 27–30.
T.S. Calayag: Proc. Int. Symp. Zinc-Aluminium (ZA) Cast Alloys, Aug. 17–20, 1986, G.P. Lewis, R.J. Barnhurst, and C.A. Loong, eds., CIM, Toronto, 1986, pp. 305–13.
D. Apelian, M. Paliwal, and D.C. Herrschaft: J. Met., 1981, vol. 33, pp. 12–20.
Zinc and Its Alloys and Compounds, 1st ed., S.W.K. Morgan, ed., Ellis Horwood Limited Publishers, Chichester, John Wiley & Sons, New York, NY, 1985, pp. 11–24.
Treatise on Material Science: Wear, Academic Press, New York, NY, 1979, vol. 13, pp. 363–442.
B.K. Prasad, S. Das, A.K. Jha, O.P. Modi, R. Dasgupta, and A.H. Yegheswaran: Proc. XI National Convention of Mechanical Engineers: Tribology for Energy Conservation in Industries, A.D. Telang and H.B. Khurasia, eds., Bhopal, India, Nov. 25–26, 1995. The Institution of Engineers, Calcutta, India, pp. M1-M9.
T. Calayag and D. Ferres: Proc. Earthmoving Industry Conf., Peoria, IL, Apr. 19–21, 1982, SAE, Warrendale, PA, 1982, pp. 1–11.
E. Gervais, H. Levert, and M. Bess: AFS Trans., 1980, vol. 68, pp. 183–94.
R.J. Barnhurst and J.C. Farge: Proc. Int. Symp. Zinc-Aluminium (ZA) Cast Alloys, Aug. 17–20, 1986, G.P. Lewis, R.J. Barnhurst, and C.A. Loong, eds., CIM, Toronto, 1986, p. 85–107.
K.J. Altorfer: Met. Progr., 1982, Nov. pp. 29–31.
T.J. Risdon, R.J. Barnhurst, and W.M. Mihaichuk: Technical Paper 860064, SAE, Detroit, MI, Feb. 1986.
P. Delneuville: Wear, 1985, vol. 105, pp. 283–92.
D. Kaniki: Modern Castings, 1979, Mar., pp. 49–59.
Zinc—The Science and Technology of the Metal, Its Alloys and Compounds, C.H. Mathewson, ed., Hafner Publishing Co., 1970.
E. Gervais, A.H. Kandeil, and H. Levert: Trans. 11th SDCE Int. Die Casting Congr. Expos., Cleveland, OH, June 1981, Society of Die Casting Engineers, USA, 1981, pp. GT 81-GT 086.
M.D. Hanna and M.S. Rashid: Wear, 1997, vols. 203–204, pp. 11–21.
M.S. Rashid and M.D. Hanna: TMS Annual Meeting, Las Vegas, NV, Feb. 12, 1995.
M.D. Hanna and M.S. Rashid: Technical Paper 930788, SAE, Detroit, MI, 1993.
M.S. Rashid and M.D. Hanna: 17th Int. Die Casting Conf., Cleveland, Oh, Oct. 18–21, 1993, paper no. T 93-041.
M.D. Hanna and M.S. Rashid: Proc. 3rd Int. Conf. Zn-Al Alloys, Mexico City, Mexico, Mar. 29–30, 1994, pp. 95–100.
P.P. Lee, T. Savaskan, and E. Laufer: Wear, 1987, vol. 117, pp. 79–89.
E.J. Kubel, Jr.: Adv. Mater. Proc., 1951, vol. 132, pp. 51–57.
E. Gervais, R.J. Barnhurst, and C.A. Loong: J. Met., 1985, vol. 37, pp. 43–47.
K. Lohberg: Z. Metallkd., 1983, vol. 74, pp. 456–57.
T. Savaskan and S. Murphy: Wear, 1987, vol. 116, pp. 211–24.
K. Lal, R.K. Mahanti, C.S. Sivaramakrishnan, and K.B. Jain: Mater. Trans. JIM, 1991, vol. 32, pp. 621–25.
M. Kaneko and S. Kawai: Jpn. Kokai Tokyo Koho, JP 63, 203, 740, 23, 1988, Aug., p. 4.
A.A.A. Hamid: Z. Metallkd., 1992, vol. 83, pp. 314–18.
B.K. Prasad: Mater. Trans. JIM, 1997, vol. 38, pp. 701–06.
B.K. Prasad: Scripta Mater., 1997, vol. 37, pp. 323–28.
B.K. Prasad, A.K. Patwardhan, and A.H. Yegneswaran: Metall. Mater. Trans. A, 1996, vol. 27A, 3513–23.
T. Ma, Q.D. Chen, S.C. Li and H.M. Wang: Proc. Int. Conf. on Wear of Materials, Denver, CO, Apr. 9–13, 1989, K.C. Ludema, ed., ASME, Denver, CO, 1989, pp. 297–304.
B.K. Prasad, A.K. Patwardhan, and A.H. Yegneswaran: Wear, 1996, vol. 199, pp. 142–51.
M.A. Dellis, J.P. Keustermanns, and F. Delannay: Mater. Sci. Eng., 1991, vol. 135A, pp. 253–57.
L.D. Bailey, S. Dionne, and S.H. Lo: in Fundamental Relationship between the Microstructure and Properties of Metal Matrix Composites, P.K. Liaw and M.N. Gungor, eds., TMS, Warrandale, PA, 1990, pp. 23–25.
J.A. Cornie, R. Guerriero, L. Meregalli, and I. Tangerini: in Cast Reinforced Metal Composites, S.G. Fishman and A.K. Dhingra, eds., ASM, Metals Park, OH, 1988, pp. 155–65.
W. Mihaichuk: Proc. SDCE 12th Int. Die Cast Congr. Expos., Minneapolis, MN, Oct. 31–Nov. 3, 1983, SDCE, IL, paper no. GT 83-76.
F. Klein: Proc. SDCE 13th Int. Die Cast Congr. Expos., Milwaukee, WI, June 3–6, 1985, SDCE, IL, paper no. GT 85-055.
S. Murphy and T. Savaskan: Wear, 1984, vol. 98, pp. 151–61.
B.K. Prasad: Z. Metallkd., 1996, vol. 87, pp. 226–32.
B.K. Prasad, A.K. Patwardhan, and A.H. Yegneswaran: J. Mater. Sci., 1996, vol. 31, pp. 6317–24.
B.K. Prasad: Mater. Sci. Technol., 1997, vol. 13, pp. 928–36.
V.G.S. Mani, P. Sriram, N. Raman, and S. Seshan: AFS Trans., 1988, vol. 88, pp. 525–32.
J. Gerkema: Wear, 1985, vol. 102, pp. 241–52.
J.P. Pathak and S.N. Tiwari: Wear, 1992, vol. 155, pp. 37–47.
W.A. Glaeser: Proc. Int. Conf. on Wear of Materials, Denver, CO, Apr. 9–13, 1989, K.C. Ludema, ed., ASME, Denver, CO, 1989, pp. 255–60.
V.E. Buchanan, P. Molian, T. Sudarshan, and A. Akers: Wear, 1991, vol. 146, pp. 257–67.
B.K. Prasad, A.K. Patwardhan, and A.H. Yegneswaran: Mater. Sci. Technol., 1996, vol. 12, pp. 427–35.
B.S. Majumdar, A.H. Yegneswaran, and P.K. Rohtagi: Mater. Sci. Eng., 1984, vol. 68, pp. 85–96.
S. Das, S.V. Prasad, and T.R. Ramchandran: Mater. Sci. Eng., 1991, vol. 138A, pp. 123–32.
F.E. Kennedy, Jr.: Wear, 1984, vol. 100, pp. 453–56.
O.P. Modi, B.K. Prasad, A.H. Yegneswaran, and M.L. Vaidya: Mater. Sci. Eng., 1992, vol. 151A, pp. 235–45.
D.A. Rigney and J.P. Hirth: Wear, 1979, vol. 53, pp. 345–70.
S.B. Newcomb and W.M. Stobbs: Mater. Sci. Eng., 1984, vol. 66, pp. 195–204.
Friction & Wear of Materials, E. Rabinowicz, ed., John Wiley & Sons, New York, NY, 1965, p. 114.
Heat Treatment, Structure & Properties of Non-Ferrous Alloys, C.R. Brooks, ed., ASM, Metals Park, OH, 1982, pp. 275–327.
B.K. Prasad: Ph.D. Thesis, University of Roorkee, Roorkee, India, 1994, pp. 154–64.
Zinc and Its Alloys and Compounds, 1st ed., S.W.K. Morgan, ed., Ellis Harwood Limited Publishers, Chichestor, John Wiley & Sons, New York, NY, 1985, p. 154.
Author information
Authors and Affiliations
Rights and permissions
About this article
Cite this article
Pandey, J.P., Prasad, B.K. Sliding wear response of a zinc-based alloy compared to a copper-based alloy. Metall Mater Trans A 29, 1245–1255 (1998). https://doi.org/10.1007/s11661-998-0251-6
Received:
Issue Date:
DOI: https://doi.org/10.1007/s11661-998-0251-6