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Ductile and High Strength White Cast Iron of Ultrafine Interconnected Network Morphology

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Abstract

Fe100–x C x melts (x = 18 to 24) can be cast under B2O3 flux into solids of interconnected network morphology, with a wavelength in the submicron range. There are two major constituent subnetworks, which are a brittle Fe3C subnetwork and a ductile αFe subnetwork. The Fe100–x C x network alloys, therefore, are white cast iron of novel microstructure. Fe100–x C x specimens of x = 18 to 21 are ductile and the yield strength can be as large as ~3200 MPa. Fe100–x C x specimens of x = 22 to 24 are in the regime of a ductile-to-brittle transition. The compressive strength is high, at ~2700 MPa. Microstructural analysis indicates that the ultrafine network morphology and the ductile αFe subnetwork are responsible for the ductility exhibited in Fe100–x C x network alloys of x = 17 to 21. They are also responsible for the high compressive strength in Fe100–x C x network alloys of x = 22 to 24.

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Acknowledgments

We thank Ms. Y.L. Yip for technical assistance and useful discussions. We thank Mr. K.M. Woo and Miss S.Y. Ku for measuring the R values of the Fe-C network specimens.

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Correspondence to H. W. KUI.

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Manuscript submitted September 21, 2010.

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HO, C.M., KUI, H.W. Ductile and High Strength White Cast Iron of Ultrafine Interconnected Network Morphology. Metall Mater Trans A 42, 3826–3837 (2011). https://doi.org/10.1007/s11661-011-0772-2

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