Abstract
In this study, palm oil mill effluent (POME) was treated using electrocoagulation, whereby the influencing factors including voltage, electrolysis time, and electrolyte amount were optimized to achieve the highest chemical oxygen demand (COD) and color removal efficiencies. Graphite was selected as electrode material due to its performance better compared to aluminum and copper. Response surface methodology (RSM) was carried out for optimization of the electrocoagulation operating parameters. The best model obtained using Box-Behnken design (BBD) were quadratic for COD removal (R2 = 0.9844), color reduction (R2 = 0.9412), and oil and grease removal (R2 = 0.9724). The result from the analysis of variance (ANOVA) was obtained to determine the relationship between factors and treatment efficiencies. The experimental results under optimized conditions such as voltage 14, electrolysis time of 3 h, and electrolyte amount of 13.41 g/L show that the electrocoagulation process effectively reduced the COD (56%), color (65%), and oil and grease (99%) of the POME treatment.
Similar content being viewed by others
Data Availability
Not applicable.
Abbreviations
- ANOVA:
-
Analysis of variance
- BBD:
-
Box-Behnken design
- BOD:
-
Biological oxygen demand
- COD:
-
Chemical oxygen demand
- CV:
-
Coefficient variance
- DC:
-
Direct current
- GDP:
-
Gross domestic product
- HRT:
-
Hydraulic retention time
- MFC:
-
Microbial fuel cell
- OOMW:
-
Olive oil mill wastewater
- POME:
-
Palm oil mill effluent
- RSM:
-
Response surface methodology
- Al:
-
Aluminum
- Cu:
-
Copper
- Fe:
-
Iron
- KNO3 :
-
Potassium nitrate
- NaCl:
-
Sodium chloride
- Na2SO4 :
-
Sodium sulfate
- NaNO3 :
-
Sodium nitrate
- NH4Cl:
-
Ammonium chloride
- g:
-
Gram
- kg:
-
Kilogram
- kW:
-
Kilowatt
- L:
-
Liter
- Mt:
-
Megatonne
- mL:
-
Milliliter
- mg:
-
Milligram
- m3 :
-
Cubic meter
- °C:
-
Celcius (Temperature)
References
Abdullah N, Sulaim F (2013) The Oil palm wastes in Malaysia. Biomass Now -Sustainable Growth and Use:76–94. https://doi.org/10.5772/55302
Abrams J, Hohn S, Rixen T, Baum A, Merico A (2015) The impact of Indonesian peatland degradation on downstream marine ecosystems and the global carbon cycle. Glob Chang Biol 22(1):325–337. https://doi.org/10.1111/gcb.13108
Ahmad MA, Alrozi R (2010) Optimization of preparation conditions for mangosteen peel-based activated carbons for the removal of Remazol Brilliant Blue R using response surface methodology. Chem Eng J 165(3):883–890. https://doi.org/10.1016/j.cej.2010.10.049
Ahmed MJ, Theydan SK (2014) Fluoroquinolones antibiotics adsorption onto micro- porous activated carbon from lignocellulosic biomass by microwave pyrolysis. J Taiwan Inst Chem Eng 45:219–226. https://doi.org/10.1016/j.jtice.2013.05.014
Ahmed Y, Yaakob Z, Akhtar P, Sopian K (2015) Production of biogas and performance evaluation of existing treatment processes in palm oil mill effluent (POME). Renew Sust Energ Rev 42:1260–1278. https://doi.org/10.1016/J.RSER.2014.10.073
Anuar MAM, Amran NA, Ruslan MSH (2021) Optimization of progressive freezing for residual oil recovery from a palm oil–water mixture (POME model). ACS Omega 6:2707–2716. https://doi.org/10.1021/acsomega.0c04897
APHA (1998) Standard Methods for the examination of water and waste water American Public Health Association. pp 874
Aris NSM, Ibrahim S, Arifin B, Hawari Y (2017) Effect of operating parameters on decolourisation of palm oil mill effluent (POME) using electrocoagulation process. Pertan J Sci Technol 25:197–206
Asaithambi P, Beyene D, Aziz ARA, Alemayehu E (2018) Removal of pollutants with determination of power consumption from landfill leachate wastewater using an electrocoagulation process: optimization using response surface methodology (RSM). Appl Water Sci 8(69):1–12. https://doi.org/10.1007/s13201-018-0715-9
Ashrafi SD, Safari GH, Sharafi K, Kamani H, Jaafari J (2021) Adsoprtion of 4-nitrophenol on calcium alginate-multiwall carbon nanotube beads: modeling, kinetics, equilibriums and reusability studies. Int J Biol Macromol 185:66–76. https://doi.org/10.1016/j.ijbiomac.2021.06.081
Ay, F. Cokay, E. C and Kargi, F. (2009). A statistical experiment design approach for advanced oxidation of direct red azo-dye by photo-Fenton treatment. J Hazard Mater 162, 230-236. https://doi.org/10.1016/j.jhazmat.2008.05.027.
Barbosa J, Fernandes A, Ciriaco L, Lopes A, Pacheco MJ (2016) Electrochemical treatment of olive processing wastewater using a boron-doped diamond anode. Clean Soil Air Water 44(9):1242–1249. https://doi.org/10.1002/clen.201500158
Barrera-Díaz CE, Frontana-Uribe BA, Roa-Morales G, Bilyeu BW (2015) Reduction of pollutants and disinfection of industrial wastewater by an integrated system of copper electrocoagulation and electrochemically generated hydrogen peroxide. J Environ Sci Health A 50:406–413. https://doi.org/10.1080/10934529.2015.987547
Benaissa F, Kermet-Said H, Moulai-Mostefa N (2016) Optimization and kinetic mod- eling of electrocoagulation treatment of dairy wastewater. Desalin Water Treat 57:5988–5994. https://doi.org/10.1080/19443994.2014.985722
Brillas E (2020) A review on the photoelectro-Fenton process as efficient electrochemical advanced oxidation for wastewater remediation. Treatment with UV light, sunlight, and coupling with conventional and other photo-assisted advanced technologies. Chemosphere. 250:126–198. https://doi.org/10.1016/j.chemosphere.2020.126198
Byoud F, Wakrim A, Benhsinat C, Zaroual Z, El-Ghachtouli S, Tazi A, Chaair H, Assabbane A, Azzi M (2017) Electrocoagulation treatment of the food dye waste industry:Theoretical and experimental study. J Mater Environ Sci 12:4301–4312 jmes.2017.8.12.453
Chairunnisak A, Arifin B, Sofyan H, Lubis MR, Darmadi (2018) Comparative study on the removal of COD from POME by electrocoagulation and electro-Fenton methods: process optimization. IOP Conference Series: Materials Science and Engineering 334:1–11. https://doi.org/10.1088/1757-899X/334/1/012026
Chen X, Chen G, Yue PL (2002) Investigation on the electrolysis voltage of electrocoagulation. Chem Eng Sci 57:2449–2455. https://doi.org/10.1016/S0009-2509(02)00147-1
Choi WH, Shin CH, Son SM, Ghorpade PA, Kim JJ, Park JY (2013) Anaerobic treatment of palm oil mill effluent using combined high-rate anaerobic reactors. Bioresour Technol 141:138–144. https://doi.org/10.1016/j.biortech.2013.02.055
Daneshvar N, Oladegaragoze A, Djafarzadeh N (2006) Decolorization of basic dye solutions by electrocoagulation: an investigation of the effect of operational parameters. J Hazard Mater 129(1–3):116–122. https://doi.org/10.1016/j.jhazmat.2005.08.033
DOSM. (2020). Agriculture. https://www.dosm.gov.my (Accessed on 2nd March 2021).
El-Astoukhy ESZ, Amin NK, El-Latif MMA, Bassyouni DG, Hamad HA (2017) New insight into the anodic oxidation and electrocoagulation using a self-gas stirred reactor: a comparative study for synthetic C.I reactive violet 2 wastewater. J Clean Prod 167:432–446. https://doi.org/10.1016/j.clepro.2017.08.174
Ghanbari F, Moradi M, Mehdipour F, Gohari F (2016) Simultaneous application of copper and PbO2 anodes for electrochemical treatment of olive oil mill wastewater. Desalin Water Treat 57(13):5828–5836. https://doi.org/10.1080/19443994.2015.1005144
Gormez F, Gormez O, Yabalak E, Gozmen B (2020) Application of the central composite design to mineralization of olive mill wastewater by the electro/FeII/persulfate oxidation method. SN Appl Sci 2(2):1–11. https://doi.org/10.1007/s42452-020-1986-y
Govindaraj M, Muthukumar M, Raju GB (2010) Electrochemical oxidation of tannic acid contaminated wastewater by RuO2/IrO2/TaO2-coated titanium and graphite anodes. Environ Technol 31:1613–1622. https://doi.org/10.1080/09593330.2010.482147
Gumuş D, Akbal F (2016) Comparison of fenton and electro-fenton processes for oxidation of phenol. Process Saf Environ Prot 103:252–258. https://doi.org/10.1016/j.psep.2016.07.008
He P, Wang L, Xue J, Cao Z (2010) Electrolytic treatment of methyl orange in aqueous solution using three-dimensional electrode reactor coupling ultrasonics. Environ Technol 31:417–422. https://doi.org/10.1080/09593330903511413
Hanafi F, Assobhei O, Mountadar M (2010) Detoxification and discoloration of Moroccan olive mill wastewater by electrocoagulation. J Hazard Mater 174:807–812. https://doi.org/10.1016/j.jhazmat.2009.09.124
Hooshmandfar A, Ayati B, Darban KA (2016) Optimization of material and energy consumption for removal of acid red 14 by simultaneous electrocoagulation and electroflotation. Water Sci Technol 73:192–202. https://doi.org/10.2166/wst.2015.477
Islam MA, Rahman M, Yousuf A, Cheng CK, Wei WC (2016) Performance of Klebsiella oxytoca to generate electricity from POME in microbial fuel cell. In: MATEC Web of Conferences 38:03004. https://doi.org/10.1051/matecconf/20163803004
Jaafari J, Barzanouni H, Mazloomi S, Farahani NAA, Sharafi K, Soleimani P, AliHaghighat G (2020) Effective adsorptive removal of reactive dyes by magnetic chitosan nanoparticles: Kinetic, isothermal studies and response surface methodology. Int J Biol Macromol 164:344–355. https://doi.org/10.1016/j.ijbiomac.2020.07.042
Kamyab H, Din MFM, Keyvanfar A, Abd Majid MZ, Talaiekhozani A, Shafaghat A, Ismail HH (2015) Efficiency of microalgae Chlamydomonas on the removal of pollutants from palm oil mill effluent (POME). Energy Procedia 75:2400–2408. https://doi.org/10.1016/j.egypro.2015.07.190
Kamyab H, Chelliapan S, Din MFM, Shahbazian-Yassar R, Rezania S, Khademi T, Azimi M (2017) Evaluation of Lemna minor and Chlamydomonas to treat palm oil mill effluent and fertilizer production. J Water Process Eng 17:229–236. https://doi.org/10.1016/j.jwpe.2017.04.007
Kamyab H, Chelliapan S, Lee CT, Khademi T, Kumar A, Yadav KK, Ebrahimi SS (2019) Improved production of lipid contents by cultivating Chlorella pyrenoidosa in heterogeneous organic substrates. Clean Techn Environ Policy 21(10):1969–1978. https://doi.org/10.1007/s10098-019-01743-8
Kamyab H, Friedler F, Klemes JJ, Chelliapan S, Rezania S (2018) Bioenergy production and nutrients removal by green microalgae with cultivation from agro-wastewater palm oil mill effluent (POME)-a review. Chem Eng Trans 70:2197–2202. https://doi.org/10.3303/CET1870367
Kamyab H, Tin Lee C, Md Din MF, Ponraj M, Mohamad SE, Sohrabi M (2014) Effects of nitrogen source on enhancing growth conditions of green algae to produce higher lipid. Desalin Water Treat 52(19-21):3579–3584. https://doi.org/10.1080/19443994.2013.854030
Keyikoglu R, Can OT, Aygun A, Tek A (2019) Comparison of the effects of various supporting electrolytes on the treatment of a dye solution by electrocoagulation process. Colloids Interface Sci Commun 33:1–7. https://doi.org/10.1016/j.colcom.2019.100210
Khandegar V, Saroha AK (2012) Electrochemical treatment of distillery spent wash using aluminum and iron electrodes. Chin J Chem Eng 20(3):439–443. https://doi.org/10.7763/JOCET.2014.V2.133
Kyzas GZ, Matis KA (2016) Electroflotation process: a review. J Mol Liq 220:657–664. https://doi.org/10.1016/j.molliq.2016.04.128
Kuokkanen V, Kuokkanen T, Ramo J, Lassi U (2013) Recent applications of elec- trocoagulation in treatment of water and wastewater-A review. Green Sustain Chem 3:89–121. https://doi.org/10.4236/gsc.2013.32013
Li R, Li T, Wan Y, Zhang X, Liu X, Li R, Zhou Q (2022) Efficient decolorization of azo dye wastewater with polyaniline/graphene modified anode in microbial electrochemical systems. J Hazard Mater 421:126740
Liew W, Kassim M, Muda K, Loh SK, Affam A (2015) Conventional methods and emerging wastewater polishing technologies for palm oil mill effluent treatment: a review. J Environ Manag 14:222–235. https://doi.org/10.1016/j.jenvman.2014.10.016
Liu H, Cheng S, Logan BE (2005) Power generation in fed-batch microbial fuel cells as a function of ionic strength, temperature, and reactor configuration. Environ Sci Technol 39(14):5488–5493. https://doi.org/10.1021/es050316c
Malkin VP (2003) Electrolytic effluent treatment. Chem Pet Eng 39:1–2. https://doi.org/10.1023/A:1023742524611
Mussa Z, Othman M, Abdullah M (2013) Electrocoagulation and decolorization of landfill leachate. AIP Conf Proc 1571:829–834. https://doi.org/10.1063/1.4931311
Mussa ZH, Othman MR, Abdullah MP (2015) Electrochemical oxidation of landfill leachate: investigation of operational parameters and kinetics using graphite-PVC composite electrode as anode. J Braz Chem Soc 26(5):939–948. https://doi.org/10.5935/0103-5053.20150055
Nasution A, Ng BL, Ali E, Yaakob Z, Kamarudin SL (2014) Electrocoagulation of palm Oil mill effluent for treatment and hydrogen production using response surface methodology. Pol J Environ Stud 23(5):1669–1677
Niazmand R, Jahani M, Kalantarian S (2019) Treatment of olive processing wastewater by electrocoagulation: an effectiveness and economic assessment. J Environ Manag 248:1–8. https://doi.org/10.1016/j.jenvman.2019.109262
Niazmand R, Jahani M, Sabbagh F, Rezania S (2020) Optimization of electrocoagulation conditions for the purification of table olive debittering wastewater using response surface methodology. Water. 12:1–18. https://doi.org/10.3390/w12061687
Nordin A, Schmidt IK, Shaver GR (2004) Nitrogen uptake by arctic soil microbes and plants in relation to soil nitrogen supply. Ecology 85(4):955–962. https://doi.org/10.1890/03-0084
Parichehreh R, Gheshlaghi R, Mahdavi MA, Kamyab H (2021) Investigating the Effects of Eleven Key Physicochemical Factors for Growth and Lipid Accumulation of Chlorella sp. as a Feedstock for Biodiesel Production. J Biotechnol. https://doi.org/10.1016/j.jbiotec.2021.08.010
Paulina LO, Presumido PH, Theodoro JDP, Pinheiro ALN (2018) Efficiency analysis of the electrocoagulation and electroflotation treatment of poultry slaughterhouse wastewater using aluminum and graphite anodes. Environ Sci Pollut Res 2:19790–19800. https://doi.org/10.1007/s11356-018-2184-y
Prajapati AK, Chaudari (2014) Electrochemical treatment of rice grain-based distillery biodigester effluent chemical. Chem Eng Technol 37(1):65–72. https://doi.org/10.1002/ceat.201300035
Prajapati AK, Chaudhari PK, Pal D, Chandrakar A, Choudhary R (2016) Electrocoagulation treatment of rice grain based distillery effluent using copper electrode. J Water Process Eng 11:1–7. https://doi.org/10.1016/J.JWPE.2016.03.008
Raghu S, Basha CA (2007) Electrochemical treatment of ProcionBlack 5B using cylindrical flow reactor—a pilot plant study. J Hazard Mater 139:381–390
Ravikumar K, Krishnan S, Ramalingam S, Balu K (2007) Optimization of process variables by the application of response surface methodology for dye removal using a novel adsorbent. Dyes Pigments 72:66–74. https://doi.org/10.1016/j.dyepig.2005.07.018
Razali NAM, Salleh WNW, Rosman N, Ismail NH, Ahmad SZN, Aziz F, Jye LW, Ismail AF (2020) Palm oil mill effluent treatment using tungsten trioxide: adsorption and photocatalytic degradation. Materials Today: Proceedings. https://doi.org/10.1016/j.matpr.2020.08.424
Resdi R, Lim JS, Kamyab H, Lee CT, Hashim H, Mohamad N, Ho WS (2016) Review of microalgae growth in palm oil mill effluent for lipid production. Clean Techn Environ Policy 18(8):2347–2361. https://doi.org/10.1007/s10098-016-1204-1
Rheem S, Rheem I, Oh S (2017) Response surface methodology using a fullset balance model: Re-analysis of a dataset in the Korean Journal for Food Science of Animal Resources. Korean J Food Sci Anim Resour 37(1):139–146. https://doi.org/10.5851/kosfa.2017.37.1.139
Roudi AM, Kamyab H, Chelliapan S, Ashokkumar V, Kumar A, Yadav KK, Gupta N (2020) Application of response surface method for Total organic carbon reduction in leachate treatment using Fenton process. Environ Technol Innov 19:101009. https://doi.org/10.1016/j.eti.2020.101009
Saeed MO, Azizli KAM, Isa MH, Ezechi EH (2016) Treatment of POME using Fenton oxidation process: removal efficiency, optimization, and acidity condition. Desalination Water Treat 3994:1–10. https://doi.org/10.1080/19443994.2016.1141715
Safwat SM, Hamed A, Rozaik E (2018) Electrocoagulation/electroflotation of real printing wastewater using copper electrodes: a comparative study with aluminum electrodes. Sep Sci Technol 1–12:1–7. https://doi.org/10.1016/J.JWPE.2016.03.008
Saidu H, Jamaludin H, Iwamoto K, Salleh MM, Yahya A, Mohamad SE (2017) Low-cost biodiesel production. Asian J Appl Sci 10(2):57–65. https://doi.org/10.3923/ajaps.2017.57.65
Segura SG, Eiband MMSG, de Melo JV, Martínez-Huitle CA (2017) Electrocoagulation and advanced electrocoagulation processes: a general review about the fundamentals, emerging applications and its association with other technologies. J Electroanal Chem 801:267–299. https://doi.org/10.1016/j.jelechem.2017.07.047
Thirugnanasambandham K, Sivakumar V, Maran JP (2013) Application of chitosan as an adsorbent to treat rice mill wastewater—mechanism, modelling and optimization. Carbohydr Polym 97(2):451–457. https://doi.org/10.1016/j.carbpol.2013.05.012
Thirugnanasambandham K, Sivakumar V, Maran JP (2015) Response surface modelling and optimization of treatment of meat industry wastewater using electrochemical treatment method. J Taiwan Inst Chem Eng 46:160–167. https://doi.org/10.1016/j.jtice.2014.09.021
Tiwari A, Sahu O (2017) Treatment of food-agro (sugar) industry wastewater with copper metal and salt: chemical oxidation and electro-oxidation combined study in batch mode. Water Resour Ind 17:19–25. https://doi.org/10.1016/j.wri.2016.12.001
Un UT, Kandemir A, Erginel N, Ocal SE (2014) Continuous electrocoagulation of cheese whey wastewater: an application of response surface methodology. J Environ Manag 146:245–250. https://doi.org/10.1016/j.jenvman.2014.08.006
USDA. (2020) Oilseed:world market and trade. https://www.fas.usda.gov (Accessed on 1st March 2021)
Valizadeh S, Lam SS, Ko CH, Lee SH, Farooq A, Yu YJ, Park YK (2021) Biohydrogen production from catalytic conversion of food waste via steam and air gasification using eggshell-and homo-type Ni/Al2O3 catalysts. Bioresour Technol 320:124313. https://doi.org/10.1016/j.biortech.2020.124313
Yavari S, Asadpour R, Kamyab H, Yavari S, Kutty SRM, Baloo L, Sidik ABC (2021) Efficiency of carbon sorbents in mitigating polar herbicides leaching from tropical soil. Clean Technol Environ Policy 1–10. https://doi.org/10.1007/s10098-021-02113-z
Yuniarto A, Noor ZZ, Ujang Z, Gustaf O, Aris A, Hadibarata T (2013) Bio-fouling reducers for improving the performance of an aerobic submerged membrane bioreactor treating palm oil mill effluent. Desalination. 316:146–153. https://doi.org/10.1016/j.desal.2013.02.002
Zahrim AY, Nasimah A, Hilal N (2014) Pollutants analysis during conventional palm oil mill effluent (POME) ponding system and decolourisation of anaerobically treated POME via calcium lactate-polyacrylamide. J Water Process Eng 4:159–165. https://doi.org/10.1016/j.jwpe.2014.09.005
Acknowledgements
The authors are grateful to the sponsorship from Malaysia-Japan International Institute of Technology, Universiti Teknologi Malaysia (No.4J284), and the Ministry of Higher Education (MOHE) for providing funding for this research under the Fundamental Research Grant Scheme (FRGS No.5F167) and Collaborative Education Program for Sustainable Environmental Engineering Network (CEP-SEEN No. 4B403). In addition, the second author is thankful to Universiti Teknologi Malaysia (UTM) for the postdoctoral fellow (teaching and learning) Scheme under MJIIT-UTM.
Funding
This study was supported by Malaysia-Japan International Institute of Technology, Universiti Teknologi Malaysia (No.4J284), and the Ministry of Higher Education (MOHE) under the Fundamental Research Grant Scheme (FRGS No.4F167).
Author information
Authors and Affiliations
Contributions
Conceptualization, RR, HK, MAY, FFAQ, LDAP; methodology, RR, AP, FAR, and HK; investigation, RR, MAY in the field; formal analysis, RR, HK, and LDAP; writing, RR, HK, MAY, FFAQ; and supervision, AY and LDAP.
Corresponding authors
Ethics declarations
Ethics approval
Not applicable.
Consent to participate
Not applicable.
Consent for publication
Not applicable.
Competing Interests
The authors declare no competing interests.
Additional information
Responsible Editor: Weiming Zhang
Publisher’s note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Highlight
• Palm oil mill effluent (POME) is a major contributor to wastewater which is highly toxic, and untreated final discharge of POME can harm environments.
• The electrocoagulation process can be used to treat POME as an alternative method.
• An effective combination electrode material was selected from different types of electrode materials.
• The effect of operating parameters including electrolysis time, voltage, and electrolyte support was investigated and optimized using response surface methodology (RSM).
• Under optimum condition, electrocoagulation effectively reduced the chemical oxygen demand (COD), color intensities, and oil and grease content.
Rights and permissions
About this article
Cite this article
Rakhmania, Kamyab, H., Yuzir, M.A. et al. Application of Box-Behnken design to mineralization and color removal of palm oil mill effluent by electrocoagulation process. Environ Sci Pollut Res 30, 71741–71753 (2023). https://doi.org/10.1007/s11356-021-16197-z
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11356-021-16197-z