Abstract
Manganese (Mn)-modified ferric oxide/nickel foam (Fe/Ni) catalysts were prepared using Ni as a carrier, Fe and Mn as active components to study NH3–SCR of NOx at low temperature. The effects of different Fe loads and Mn-modified Fe/Ni catalysts on the DeNOx activity were investigated. Results show that when the amount of Fe is 10%, Fe/Ni catalyst has the highest NOx conversion. For the Mn-modified Fe/Ni catalysts, the NOx conversions firstly increase and then decrease with the Mn loading amount increasing. 3MnFe/Ni catalyst shows high NOx conversions, which reach 98.4–100% at 120–240 °C. The characterization analyses reveal that Mn-modified Fe/Ni catalysts increase the FeOx dispersion on Ni surface, improve significantly the valence ratio of the Fe3+/Fe2+, the content of lattice oxygen which promotes the catalyst storage and exchange oxygen capacity at low temperature, and the number of Brønsted active acid sites on the catalyst surface, and enhance the low-temperature redox capacity. These factors remarkably increase the NOx conversions at low temperature. Especially, 3Mn10Fe/Ni catalyst not only has excellent DeNOx activity but also has better water resistance. However, the anti-SO2 poisoning performance needs to be improved. To further analyze the reason why different catalysts show different DeNOx performance, the reaction kinetics was also explored.
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11356-019-04415-8/MediaObjects/11356_2019_4415_Fig1_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11356-019-04415-8/MediaObjects/11356_2019_4415_Fig2_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11356-019-04415-8/MediaObjects/11356_2019_4415_Fig3_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11356-019-04415-8/MediaObjects/11356_2019_4415_Fig4_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11356-019-04415-8/MediaObjects/11356_2019_4415_Fig5_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11356-019-04415-8/MediaObjects/11356_2019_4415_Fig6_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11356-019-04415-8/MediaObjects/11356_2019_4415_Fig7_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11356-019-04415-8/MediaObjects/11356_2019_4415_Fig8_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11356-019-04415-8/MediaObjects/11356_2019_4415_Fig9_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11356-019-04415-8/MediaObjects/11356_2019_4415_Fig10_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11356-019-04415-8/MediaObjects/11356_2019_4415_Fig11_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11356-019-04415-8/MediaObjects/11356_2019_4415_Fig12_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11356-019-04415-8/MediaObjects/11356_2019_4415_Fig13_HTML.png)
![](http://media.springernature.com/m312/springer-static/image/art%3A10.1007%2Fs11356-019-04415-8/MediaObjects/11356_2019_4415_Fig14_HTML.png)
Similar content being viewed by others
References
Al-Dossary M, Ojeda M, Fierro JLG (2015) Syngas conversion to hydrocarbons on zirconia-supported iron catalysts. Catal Lett 145:1126–1137
Bai SL, Jiang ST, Li HY, Guan YJ (2015) Carbon nanotubes loaded with vanadium oxide for reduction NO with NH3 at low temperature. Chin J Chem Eng 23:516–519
Boningari T, Ettireddy PR, Somogyvari A, Liu Y, Vorontsov A, McDonald CA, Smirniotis PG (2015a) Influence of elevated surface texture hydrated titania on Ce-doped Mn/TiO2 catalysts for the low-temperature SCR of NOx under oxygen-rich conditions. J Catal 325:145–155
Boningari T, Pappas DK, Ettireddy PR, Kotrba A, Smirniotis PG (2015b) Influence of SiO2 on M/TiO2 (M = Cu, Mn, and Ce) formulations for low-temperature selective catalytic reduction of NOx with NH3: surface properties and key components in relation to the activity of NOx reduction. Ind Eng Chem Res 54:2261–2273
Boudali LK, Ghorbel A, Grange P (2006) SCR of NO by NH3 over V2O5 supported sulfated Ti-pillared clay: reactivity and reducibility of catalysts. Appl Catal A-Environ 305:7–14
Boyano A, Lázaro MJ, Cristiani C, Maldonado-Hodar FJ, Forzatti P, Moliner R (2009) A comparative study of V2O5/AC and V2O5/Al2O3 catalysts for the selective catalytic reduction of NO by NH3. Chem Eng J 149:173–182
Cai SX, Hu H, Li HR, Shi LY, Zhang DS (2016) Design of multi-shell Fe2O3@MnOx@CNTs for the selective catalytic reduction of NO with NH3: improvement of catalytic activity and SO2 tolerance. Nanoscale 8:3588–3598
Cao F, Xiang J, Su S, Wang PY, Sun LS, Hu S, Lei SY (2014) The activity and characterization of MnOx-CeO2-ZrO2/γ-Al2O3 catalysts for low temperature selective catalytic reduction of NO with NH3. Chem Eng J 243:347–354
Cao F, Su S, Xiang J, Wang PY, Hu S, Sun LS, Zhang AC (2015) The activity and mechanism study of Fe-Mn-Ce/γ-Al2O3 catalyst for low temperature selective catalytic reduction of NO with NH3. Fuel 139:232–239
Chang HZ, Li JH, Chen XY, Ma L, Yang SJ, Schwankb JW, Hao JM (2012) Effect of Sn on MnOx-CeO2 catalyst for SCR of NOx by ammonia: enhancement of activity and remarkable resistance to SO2. Catal Commun 27:54–57
Devadas M, Kröcher O, Elsener M, Wokaun A, Mitrikas G, Söger N, Pfeifer M, Demel Y, Mussmann L (2007) Characterization and catalytic investigation of Fe-ZSM5 for urea-SCR. Catal Today 119:137–144
Draskovic TI, Yu MZ, Wu YY (2015) 2H-CuScO2 prepared by low-temperature hydrothermal methods and post-annealing effects on optical and photo electrochemical properties. Inorg Chem 54:5519–5526
Goo JH, Irfan MF, Kim SD, Hong SC (2007) Effects of NO2 and SO2 on selective catalytic reduction of nitrogen oxides by ammonia. Chemosphere 67:718–723
Grossale A, Nova I, Tronconi E, Chatterjee D, Weibel M (2008) The chemistry of the NO/NO2-NH3 “fast” SCR reaction over Fe-ZSM5 investigated by transient reaction analysis. J Catal 256:312–322
Han J, Zhang DS, Maitarad P, Shi LY, Cai SX, Li HR, Huang L, Zhang JP (2015) Fe2O3 nanoparticles anchored in situ on carbon nanotubes via an ethanol-thermal strategy for the selective catalytic reduction of NO with NH3. Catal Sci Technol 5:438–446
Han J, Meeprasert J, Maitarad P, Nammuangruk S, Shi LY, Zhang DS (2016) Investigation of the facet-dependent catalytic performance of Fe2O3/CeO2 for the selective catalytic reduction of NO with NH3. J Phys Chem C 120:1523–1533
Herranz T, Rojas S, Ojeda M, Pérez-Alonso F, Terreros P, Pirota K, Fierro J (2006) Synthesis, structural features, and reactivity of Fe-Mn mixed oxides prepared by microemulsion. Chem Mater 18:2364–2375
Huang ZJ, He MF, Yu MZ, Click K, Beauchamp D, Wu YY (2015) Dye-controlled interfacial electron transfer for high-current indium in oxide photocathodes. Angew Chem Int Ed 54:6857–6861
Kang M, Park D, Kim JM (2007) Manganese oxide catalysts for NOx reduction with NH3 at low temperature. Appl Catal A Gen 327:261–269
Klinik J, Samojeden B, Grzybek T, Suprun W, Papp H, Gläser R (2011) Nitrogen promoted activated carbons as DeNOx catalysts.2. The influence of water on the catalytic performance. Catal Today 176:303–308
Lai SS, She Y, Zhan WC, Guo Y, Guo YL, Wang L, Lu GZ (2016) Performance of Fe-ZSM-5 for selective catalytic reduction of NOx with NH3: effect of the atmosphere during the preparation of catalysts. J Mol Catal A Chem 424:232–240
Lei ZG, Long AB, Wen CP, Zhang J, Chen BH (2011) Experimental and kinetic study of low temperature selective catalytic reduction of NO with NH3 over the V2O5/AC catalyst. Ind Eng Chem Res 50:5360–5368
Lei ZG, Han B, Yang K, Chen BH (2013) Influence of H2O on the low-temperature NH3-SCR of NO over V2O5/AC catalyst: an experimental and modeling study. Chem Eng J 215-216:651–657
Li JH, Chen JJ, Ke R, Luo CK, Hao JM (2007) Effects of precursors on the surface Mn species and the activities for NO reduction over MnOx/TiO2 catalysts. Catal Commun 8:1896–1900
Li JH, Zhu RH, Cheng YS, Lambert C, Yang R (2010) Mechanism of propene poisoning on Fe-ZSM-5 for selective catalytic reduction of NOx with ammonia. Environ Sci Technol 44:1799–1805
Li JH, Chang HZ, Ma L, Hao JM, Yang RT (2011) Low-temperature selective catalytic reduction of NOx, with NH3, over metal oxide and zeolite catalysts-a review. Catal Today 175:147–156
Li YH, Zhu HL, Yan KQ, Zheng JB, Chen BH, Wang WJ (2013) A novel modification method for nickel foam support and synthesis of a metal-supported hierarchical monolithic Ni@Pd catalyst for benzene hydrogenation. Chem Eng J 226:166–170
Li JH, Zhu RH, Cheng YS, Lambert CK, Yang RT (2016) Mechanism of propene poisoning on Fe-ZSM-5 for selective catalytic reduction of NOx with ammonia. Environ Sci Technol 44:1799–1805
Liu J, Zhao Z, Wang JQ, Xu CM, Duan AJ, Jiang GY, Yang Q (2008) The highly active catalysts of nanometric CeO2-supported cobalt oxides for soot combustion. Appl Catal B Environ 84:185–195
Liu ZM, Yi Y, Zhang SX, Zhu TL, Zhu JZ, Wang JG (2013) Selective catalytic reduction of NOx with NH3 over Mn-Ce mixed oxide catalyst at low-temperatures. Catal Today 216:76–81
Liu Y, Xu J, Li HR, Cai SX, Hu H, Fang C, Shi LY, Zhang DS (2015) Rational design and in situ fabrication of MnO2@NiCo2O4 nanowire arrays on Ni foam as high-performance monolith de-NOx catalysts. J Mater Chem A 3:11543–11553
Lou XR, Liu PF, Li J, Li Z, He K (2014) Effects of calcination temperature on Mn species and catalytic activities of Mn/ZSM-5 catalyst for selective catalytic reduction of NO with ammonia. Appl Surf Sci 307:382–387
Ma LJ, Ma HB, Gao NX, Wang JM, Zhang XQ (2016) Controllable synthesis of α-Fe2O3 nanotubes with high surface area: preparation, growth mechanism, and its catalytic performance for the selective catalytic reduction of NO with NH3. J Mater Sci 51:1959–1965
Peng Y, Li JH, Si WZ, Luo JM, Wang Y, Fu J, Li X, Crittenden J, Hao JM (2015) Deactivation and regeneration of a commercial SCR catalyst: comparison with alkali metals and arsenic. Appl Catal B 168-169:195–202
Roduit B, Wokaun A, Baiker A (2016) Global kinetic modeling of reactions occurring during selective catalytic reduction of NO by NH3 over Vanadia/Titania-based catalysts. Ind Eng Chem Res 37:4577–4590
Roy S, Viswanath B, Hegde MS, Madras G (2008) Low-temperature selective catalytic reduction of NO with NH3 over Ti0.9M0.1O2-δ (M=Cr, Mn, Fe, Co, Cu). J Phys Chem C 112:6002–6012
Salazar M, Becker R, Grünert W (2015) Hybrid catalysts-an innovative route to improve catalyst performance in the selective catalytic reduction of NO by NH3. Appl Catal B Environ 165:316–327
Shen BX, Liu T, Zhao N, Yang XY, Deng LD (2010) Iron-doped Mn-Ce/TiO2 catalyst for low temperature selective catalytic reduction of NO with NH3. J Environ Sci 22:1447–1454
Shen BX, Ma HQ, He C, Zhang XP (2014a) Low temperature NH3-SCR over Zr and Ce pillared clay based catalysts. Fuel Process Technol 119:121–129
Shen BX, Wang YY, Wang FM, Liu T (2014b) The effect of Ce-Zr on NH3-SCR activity over MnOx (0.6)/Ce0.5Zr0.5O2 at low temperature. Chem Eng J 236:171–180
Shu Y, Sun H, Quan X, Chen S (2012) Enhancement of catalytic activity over the iron-modified Ce/TiO2 catalyst for selective catalytic reduction of NOx with ammonia. J Phys Chem C 116:25319–25327
Sun X, Guo RT, Li MY, Sun P, Pan WG, Liu SM, Liu J, Liu SW (2018) The promotion effect of Fe on CeZr2Ox catalyst for the low-temperature SCR of NOx by NH3. Res Chem Intermediat 44:3455–3474
Tang XF, Li YG, Huang XM, Xu YD, Zhu HQ, Wang JG, Shen WJ (2006) MnOx-CeO2 mixed oxide catalysts for complete oxidation of formaldehyde: effect of preparation method and calcination temperature. Appl Catal B Environ 62:265–273
Wang XB, Wu SG, Zou WX, Yu SH, Gui KT, Dong L (2016) WO3 modification of MnOx/TiO2 catalysts for low temperature selective catalytic reduction of NO with ammonia. Chinese. J Catal 37:1314–1323
Xiong J, Dong XF, Song YB, Dong YC (2013) A high performance Ru-ZrO2/carbon nanotubes-Ni foam composite catalyst for selective CO methanation. J Power Sources 242:132–136
Xu L, Li XS, Crockerc M, Zhang ZS, Zhu AM, Shi C (2013) A study of the mechanism of low-temperature SCR of NO with NH3 on MnOx/CeO2. J Mol Catal A Chem 378:82–90
Yan HY, Qu HX, Bai HP, Zhong Q (2015) Property, active species and reaction mechanism of NO and NH3 over mesoporous Fe-Al-SBA-15 via microwave assisted synthesis for NH3-SCR. J Mol Catal A Chem 403:1–9
Yu J, Guo F, Wang YL, Zhu JH, Liu YY, Su FB, Gao SQ, Xu GW (2010) Sulfur poisoning resistant mesoporous Mn-base catalyst for low-temperature SCR of NO with NH3. Appl Catal B Environ 95:160–168
Yuan CZ, Wu HB, Xie Y, Lou XW (2014) Mixed transition-metal oxides: design, synthesis, and energy-related applications. Angew Chem 53:1488–1504
Zhang D, Yang RT (2017) NH3-SCR of NO over one-pot Cu-SAPO-34 catalyst: performance enhancement by doping Fe and MnCe and insight into N2O formation. Appl Catal A Gen 543:247–256
Zhang X, Ji LY, Zhang SC, Yang WS (2007) Synthesis of a novel polyaniline-intercalated layered manganese oxide nanocomposite as electrode material for electrochemical capacitor. J Power Sources 173:1017–1023
Zhang YG, Qin ZF, Wang GF, Zhu HQ, Dong M, Li SN, Wu ZW, Li ZK, Wu ZH, Zhang J, Hu TD, Fan WB, Wang JG (2013a) Catalytic performance of MnOx-NiO composite oxide in lean methane combustion at low temperature. Appl Catal B-Environ 129:172–181
Zhang DS, Zhang L, Shi LY, Fang C, Li HR, Gao RH, Huang L, Zhang JP (2013b) In situ supported MnO(x)-CeO(x) on carbon nanotubes for the low-temperature selective catalytic reduction of NO with NH3. Nanoscale 5:1127–1136
Zhang L, Li LL, Cao Y, Yao XJ, Ge CY, Gao F, Deng Y, Tang CJ, Dong L (2015) Getting insight into the influence of SO2 on TiO2/CeO2 for the selective catalytic reduction of NO by NH3. Appl Catal B Environ 165:589–598
Zhang F, Tian G, Wang HM, Wang HC, Zhang C, Cui YT, Huang JY, Shu Y (2016a) CeO2/TiO2 monolith catalyst for the selective catalytic reduction of NOx with NH3: Influence of H2O and SO2. Chem Res Chin Univ 32:461–467
Zhang W, Shi Y, Li CY, Li C, Zhao QD, Li XY (2016b) Synthesis of bimetallic MOFs MIL-100(Fe-Mn) as an efficient catalyst for selective catalytic reduction of NOx with NH3. Catal Lett 146:1956–1964
Zhou XM, Huang XY, Xie AJ, Luo SP, Yao C, Li XZ, Zuo SX (2017) V2O5-decorated Mn-Fe/attapulgite catalyst with high SO2, tolerance for SCR of NOx with NH3 at low temperature. Chem Eng J 326:1074–1085
Funding
We greatly appreciate the financial support provided by the National Natural Science Foundation of China (Nos. 51676001 and 51376007), the Anhui Provincial Natural Science Foundation (No. 1608085ME104), Key Projects of Anhui Province University Outstanding Youth Talent (Nos. gxyqZD2016074 and gxyqZD2017038), and Funding Projects of Back-up Candidates (No. 2017H131).
Author information
Authors and Affiliations
Corresponding authors
Additional information
Responsible editor: Philippe Garrigues
Publisher’s note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Highlights
•The 3Mn10Fe/Ni catalyst has efficient low-temperature DeNOx activity.
•The addition of Mn in 10Fe/Ni catalyst can improve Brønsted acid sites for NH4+ adsorption.
•The calculated kinetic equation can reflect their DeNOx tendency.
Rights and permissions
About this article
Cite this article
Zi, Z., Zhu, B., Sun, Y. et al. Promotional effect of Mn modification on DeNOx performance of Fe/nickel foam catalyst at low temperature. Environ Sci Pollut Res 26, 10117–10126 (2019). https://doi.org/10.1007/s11356-019-04415-8
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11356-019-04415-8