Skip to main content

Advertisement

Log in

Spatially resolved nanoscale chemical and mechanical characterization of ZDDP antiwear films on aluminum–silicon alloys under cylinder/bore wear conditions

  • Published:
Tribology Letters Aims and scope Submit manuscript

summary

Understanding the lubrication of aluminum–silicon (Al–Si) alloys (>18 Si) under conditions similar to those in the cylinder/bore system is vital to determining their applicability to current engine designs. A novel investigation of the location of zinc-dialkyl-dithiophosphate (ZDDPs) antiwear (AW) film formation on an Al–Si alloy has been performed using X-ray absorption near edge structure (XANES) analysis, X-ray photoelectron emission spectroscopy (X-PEEM), and imaging nanoindentation techniques. A study of the initial stages of wear (10 min) to prolonged rubbing (60 min) was performed. The findings show that the film forms primarily on the raised silicon grains and is consistent with a zinc polyphosphate glass. The film has an elastic modulus of ~70 GPa and a similar elastic response to a ZDDP AW film formed on steel under the same conditions. This provides the first direct observation and characterization of a ZDDP antiwear film on Al–Si alloys using spatially resolved chemical and mechanical techniques at the nanoscale.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. L.E. Reuss C.N. Hughes (1971) SAE Congress 710150 577

    Google Scholar 

  2. F.J. Kneisler, D.A. Martens and R.W. Midgley, SAE Congress, (1971) 520.

  3. M. Platt, J. Auto. Eng. (1971) 3.

  4. Z. Zurecki D. Garg D. Bowe (1996) Suf. Eng. 12 217

    Google Scholar 

  5. A. Edrisy T. Perry Y.T. Cheng A.T. Alpas (2001) Wear 1023 250–251

    Google Scholar 

  6. M.A. Nicholls T. Do P.R. Norton G.M. Bancroft M. Kasrai T.W. Capehart Y.-T. Cheng T. Perry (2003) Tribol. Lett. 15 241 Occurrence Handle10.1023/A:1024813203442

    Article  Google Scholar 

  7. D.M. Jacobson A.J. W. Ogilvy (2003) Mat.-wiss. u. Werkstofftech. 34 381

    Google Scholar 

  8. J.S. Sheasby T.A. Caughlin W.A. Mackwood (1996) Wear 201 209

    Google Scholar 

  9. J.S. Sheasby T.A. Caughlin W.A. Mackwood (1996) Wear 196 100

    Google Scholar 

  10. C. Grossiord J.M. Martin T. Mogne ParticleLe T. Palermo (1999) Tribal Lett. 6 171

    Google Scholar 

  11. Q.J. Xue M.W. Bai (1996) Wear 195 66

    Google Scholar 

  12. J.M. Martin J.L. Mansot I. Berbezier H. Dexpert (1984) Wear 93 117

    Google Scholar 

  13. J.C. Bell and K.M. Delargy, in: The 6th International Congress on Tribology (“Eurotrib ‘93”, 1993).

  14. M. Fuller Z. Yin M. Kasrai G.M. Bancroft E.S. Yamaguchi P.R. Ryason P.A. Willermet K.H. Tan (1997) Tribol. Int. 30 305

    Google Scholar 

  15. G.M. Bancroft M. Kasrai M. Fuller Z. Yin K. Fyfe K.H. Tan (1997) Tribol. Lett. 3 47

    Google Scholar 

  16. Z. Yin M. Kasrai M. Fuller G.M. Bancroft K. Fyfe K.H. Tan (1997) Wear 202 172 Occurrence Handle10.1016/S0043-1648(96)07272-9

    Article  Google Scholar 

  17. E.S. Ferrari K.J. Roberts D. Adams (1999) Wear 236 246

    Google Scholar 

  18. E.S. Ferrari K.J. Roberts D. Adams (2002) Wear 253 759

    Google Scholar 

  19. M. Fuller, Z. Yin, M. Kasrai, G.M. Bancroft, K. Fyfe and K.H. Tan, in: Proceedings of International Tribology Conference, Yokohama, 1995, Vol. 2, (Japanese Society of Tribology, Tokyo, 1996) 1113.

  20. Z. Yin M. Kasrai G.M. Bancroft K.F. Laycock K.H. Tan (1993) Tribol. Int. 26 383

    Google Scholar 

  21. M. Kasrai, M. Fuller, M. Scaini, Z. Yin, R.W. Brunner, G.M. Bancroft, M.E. Fleet, K. Fyfe and K.H. Tan, in: Lubricants and Lubrication: Lubrication at the Frontier, Vol. 30, eds. D. Dowson, et al. (Elsevier Science B.V., Amsterdam, 1995) 659.

  22. M.A. Nicholls P.R. Norton G.M. Bancroft M. Kasrai T. Do B.H. Fraser G. De Stasio (2004) Tribol. Lett. 17 205

    Google Scholar 

  23. A.J. Pidduck G.C. Smith (1997) Wear 212 254

    Google Scholar 

  24. O.L. Warren J.F. Graham P.R. Norton J.E. Houston T.A. Michalske (1998) Tribol. Lett. 4 189

    Google Scholar 

  25. J.F. Graham C. McCague P.R. Norton (1999) Tribol. Lett. 6 149

    Google Scholar 

  26. S. Bec and A. Tonck, in: Tribology Series: Lubricants and Lubrication, Vol. 30, eds. D. Dowson, C. Taylor, T. Childs and G. Dalmaz (Elsevier, Amsterdam, 1996) 173.

  27. S. Bec A. Tonck J.M. Georges R.C. Coy J.C. Bell G.W. Roper (1999) Proc. Roy. Soc. Lond. A. 455 4181

    Google Scholar 

  28. M. Aktary M.T. McDermott G.A. McAlpine (2002) Tribol. Lett. 12 155 Occurrence Handle10.1023/A:1014755123184

    Article  Google Scholar 

  29. J. Ye M. Kano Y. Yasuda (2002) Tribol. Lett. 13 41

    Google Scholar 

  30. C. Jacobsen S. Wirick G. Flynn C. Zimba (2000) J. Micros. 197 173

    Google Scholar 

  31. C. Morin H. Ikeura-Sekiguchi T. Tyliszczak R. Cornelius J.L. Brash A.P. Hitchcock A. Scholl F. Nolting G. Appel D.A. Winesett K. Kaznacheyev H. Ade (2001) J. Elect. Spectrosc. Rel. Phen. 121 203

    Google Scholar 

  32. I.N. Koprinarov A.P. Hitchcock C.T. McCrory R.F. Childs (2002) J. Phys. Chem. B. 106 5358

    Google Scholar 

  33. J. Stohr S. Anders (2000) IBM J. Res. Develop. 44 535

    Google Scholar 

  34. G.W. Canning M.L. Fuller G.M. Bancroft M. Kasrai J.N. Cutler G. Stasio ParticleDe B. Gilbert (1999) Tribol. Lett. 6 159

    Google Scholar 

  35. M.A. Nicholls G.M. Bancroft P.R. Norton M. Kasrai G. Stasio ParticleDe B.H. Frazer L.M. Wiese (2004) Tribol. Lett. 17 245

    Google Scholar 

  36. A. Tonck, S. Bec, J.M. Georges, R.C. Coy, J.C. Bell and G.W. Roper, in: Tribology Series: Lubrication at the Frontier, Vol. 36, ed. D. Dowson (Elsevier Science B.V., Amsterdam, 1999) 39.

  37. T. Konishi E.E. Klaus J.L. Duda (1996) Tribol Trans. 39 811

    Google Scholar 

  38. Y. Wan L.L. Cao Q.J. Xue (1997) Tribol. Int. 30 767

    Google Scholar 

  39. M. Fuller M. Kasrai J.S. Sheasby G.M. Bancroft K. Fyfe K.H. Tan (1995) Tribol. Lett. 1 367

    Google Scholar 

  40. M.A. Nicholls P.R. Norton G.M. Bancroft M. Kasrai (2004) Wear 257 311

    Google Scholar 

  41. U. Wallfahrer L. Bowen (1997) J. Soc. Tribol. Lubricat. Eng. 53 23

    Google Scholar 

  42. W.C. Oliver G.M. Pharr (1992) J. Mater. Res. 7 1564

    Google Scholar 

  43. A.V. Kulkarni B. Bhushan (1996) Mater. Lett. 29 221

    Google Scholar 

  44. M.F. Doerner W.D. Nix (1986) J. Mater. Res. 1 601

    Google Scholar 

  45. J. Malzbender G. de With (2000) Surf. Coat. Technol. 135 60

    Google Scholar 

  46. T. Chudoba N. Schawarzer F. Richter (2000) Surf. Coat. Technol. 127 9

    Google Scholar 

  47. G.M. Pharr W.C. Oliver (1992) MRS Bull. 17 28

    Google Scholar 

  48. A.M. Korsunsky M.R. McGurk S.J. Bull T.F. Page (1998) Surf. Coat. Technol. 99 171

    Google Scholar 

  49. T. Chudoba N. Schwarzer F. Richter U. Beck (2000) Thin Solid Films 366 377–378

    Google Scholar 

  50. J. Malzbender G. de With (2000) Surf. Coat. Technol. 127 266

    Google Scholar 

  51. S. Bec A. Tonck J.-M. Georges J.-L. Loubet (1996) Phil. Mag. A 74 1061

    Google Scholar 

  52. A. Rar, H. Song and G.M. Pharr, in: Materials Research Society Symposium Proceedings, Thin Films: Stresses and Mechanical Properties IX, Vol. 695, eds. C.S. Ozkan, L.B. Freund, R.C. Cammarata and H. Gao (Materials Research Society, Warrendale, PA, 2002) 431.

  53. H. Gao C.-H. Chiu J. Lee (1992) Int. J. Solids Struct. 29 2471

    Google Scholar 

  54. M. Kasrai Z. Yin G.M. Bancroft K. Tan (1993) J. Vac. Sci. Technol. A11 2694

    Google Scholar 

  55. B.H. Frazer M. Girasole L.M. Wiese T. Franz G. Stasio ParticleDe (2003) Ultramicroscopy 99 87

    Google Scholar 

  56. B.H. Frazer B. Gilbert B.R. Sonderegger G. Stasio ParticleDe (2003) Surf. Sci. 537 161

    Google Scholar 

  57. M. Kasrai W.N. Lennard R.W. Brunner G.M. Bancroft J.A. Bardwell K.H. Tan (1996) Appl. Surf. Sci. 99 303

    Google Scholar 

  58. L.M. Croll J.F. Britten C. Morin A.P. Hitchcock H.D. H. Stoever (2003) J. Synchro. Rad. 10 265

    Google Scholar 

  59. A.P. Hitchcock, P. Hitchcock, C. Jacobsen, C. Zimba, B. Loo, E. Rotenberg, J. Denlinger and R. Kneedler, aXis2000—program available from http://unicorn.mcmaster.ca/aXis2000.html (1997).

  60. S.W. Gaarenstroom (1997) J. Vac. Sci. Technol. A15 470

    Google Scholar 

  61. D. Li G.M. Bancroft M. Kasrai M.E. Fleet X.H. Feng K.H. Tan (1994) Am. Mineralogists 79 785

    Google Scholar 

  62. D. Li M.E. Fleet G.M. Bancroft M. Kasrai Y. Pan (1995) J. Non-Cryst. Solids 188 181

    Google Scholar 

  63. J.M. Chen J.K. Simons K.H. Tan R.A. Rosenberg (1993) Phys. Rev. B. 48 10047

    Google Scholar 

  64. Z. Yin M. Kasrai G.M. Bancroft K.H. Tan X. Feng (1995) Phys. Rev. B. 51 742

    Google Scholar 

  65. M.L. Suominen Fuller M. Kasrai G.M. Bancroft K. Fyfe K.H. Tan (1998) Tribol. Int. 31 627

    Google Scholar 

  66. R.C. Coy R.B. Jones (1981) ASLE Trans. 24 77

    Google Scholar 

  67. J.J. Dickert C.N. Rowe (1967) J. Org. Chem. 32 647

    Google Scholar 

  68. S.A. Syed Asif K.J. Wahl R.J. Colton O.L. Warren (2001) J. Appl. Phys. 90 1192

    Google Scholar 

  69. J.B. Pethica W.C. Oliver (1987) Phys. Scr. 17 61

    Google Scholar 

  70. S.A. Syed Asif K.J. Wahl R.J. Colton (1999) Rev. Sci. Instr. 70 2408

    Google Scholar 

  71. K.J. Wahl, S.A. Syed Asif and R.J. Colton, in: Interfacial Properties on the Submicrometer Scale, Vol. 781, eds. J. Frommer and R.M. Overney (American Chemical Society, Washington DC, 2001) 198.

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to P. R. Norton.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Nicholls, M.A., Norton, P.R., Bancroft, G.M. et al. Spatially resolved nanoscale chemical and mechanical characterization of ZDDP antiwear films on aluminum–silicon alloys under cylinder/bore wear conditions. Tribol Lett 18, 261–278 (2005). https://doi.org/10.1007/s11249-004-2752-9

Download citation

  • Received:

  • Accepted:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11249-004-2752-9

Keywords

Navigation