Abstract
A semi-doped polyaniline (PANI)–dodecylbenzenesulfonic acid (DBSA) complex is added with a suspension of multiwall carbon nanotubes (MWCNT)–divinylbenzene (DVB) to prepare PANI–MWCNT based thermosetting conductive resin system. Firstly, unreinforced nanocomposites with various loading of MWCNT are prepared. Continuous improvement in the electrical conductivity is observed with increasing MWCNT loading in the composite, while improvement in the mechanical properties is observed only up to 0.2 wt% MWCNT loading. On further MWCNT loading, the decrease in mechanical properties is observed. Flexural strength increased by 18% with 0.2 wt% of MWCNT in the unreinforced nanocomposite while electrical conductivity increased continuously to 0.68 S/cm (at 0.5 wt% of MWCNT loading) from 0.25 S/cm (neat sample). DSC and TGA analysis show that MWCNT effectively contributed to enhance the scavenging effect of PANI, affecting degree of DVB polymerization at higher loading of MWCNT. Samples were characterized by FTIR analysis. DMA analysis is also performed to understand the mechanical behavior of the cured unreinforced nanocomposite under dynamic loading. SEM observation has been employed to understand the dispersion behavior of MWCNT into the matrix. PANI-wrapping behavior on MWCNT is observed from the SEM images. Wrapping of PANI on MWCNT increased doping state and surface area of PANI which subsequently contribute to the increased scavenging behavior of PANI at higher MWCNT loading. A structural thermosetting nanocomposite with electrical conductivity of 0.68 S/cm, flexural modulus of 1.87 GPa and flexural strength up to 35 MPa is prepared. In addition, PANI–DBSA/DVB matrix with MWCNT is also used to impregnate carbon fabrics to prepare highly conductive CFRPs. A CFRP with 1.67 S/cm electrical conductivity in through-thickness direction and 328 MPa flexural strength is obtained with the addition of 0.2 wt% MWCNT into the resin system.
Similar content being viewed by others
References
Baltopoulos, A., et al.: Exploiting carbon nanotube networks for damage assessment of fiber reinforced composites. Compos. Part B 76, 149–158 (2015). https://doi.org/10.1016/j.compositesb.2015.02.022
Bouanga, C.V., et al.: Study of dielectric relaxation phenomena and electrical properties of conductive polyaniline based composite films. J. Non Cryst. Solids 356(11–17), 611–615 (2010). https://doi.org/10.1016/j.jnoncrysol.2009.09.037
Del Castillo-Castro, T., et al.: Synthesis and characterization of composites of DBSA-doped polyaniline and polystyrene-based ionomers. Compos. A Appl. Sci. Manuf. 38(2), 639–645 (2007)
Cheng, X., et al.: Highly conductive graphene oxide/polyaniline hybrid polymer nanocomposites with simultaneously improved mechanical properties. Compos. A Appl. Sci. Manuf. 82, 100–107 (2016)
Deng, H., et al.: Progress on the morphological control of conductive network in conductive polymer composites and the use as electroactive multifunctional materials. Prog. Polym. Sci. 39(4), 627–655 (2014). https://doi.org/10.1016/j.progpolymsci.2013.07.007
Feller, J.F., Linossier, I., Grohens, Y.: Conductive polymer composites: comparative study of poly(ester)–short carbon fibres and poly(epoxy)–short carbon fibres mechanical and electrical properties. Mater. Lett. 57(1), 64–71 (2002)
Gettinger, C.L., et al.: Solution characterization of surfactant solubilized polyaniline. Synth. Met. 74(1), 81–88 (1995)
Ginic-Markovic, M., et al.: Synthesis of new polyaniline/nanotube composites using ultrasonically initiated emulsion polymerization. Chem. Mater. 18(26), 6258–6265 (2006)
Goto, T., et al.: Effect of processing temperature on thermal doping of polyaniline without shear. Polym. Adv. Technol. 22(8), 1286–1291 (2011)
Hatchett, D.W., Josowicz, M., Janata, J.: Acid doping of polyaniline: spectroscopic and electrochemical studies. J. Phys. Chem. B 103(50), 10992–10998 (1999)
Hirano, Y. et al.: Evaluation of lightning damage resistance of pani-based conductive thermosetting composite. In: 20th International Conference on Composite Materials (2015)
Hirano, Y., et al.: Lightning damage suppression in a carbon fiber-reinforced polymer with a polyaniline-based conductive thermoset matrix. Compos. Sci. Technol. 127, 1–7 (2016)
Jeevananda, T., Palaniappan, S., Siddaramaiah: Spectral and thermal studies on polyaniline–epoxy novolac resin composite materials. J. Appl. Polym. Sci. 74(14), 3507–3512 (1999)
Jia, Q.M., et al.: Electrically conductive epoxy resin composites containing polyaniline with different morphologies. Mater. Sci. Eng., A 448(1–2), 356–360 (2007)
Kausar, A., Rafique, I., Muhammad, B.: Review of applications of polymer/carbon nanotubes and epoxy/CNT composites. Polym. Plast. Technol. Eng. 55(11), 1167–1191 (2016). https://doi.org/10.1080/03602559.2016.1163588
Kilmartin, P.A., et al.: Free radical scavenging and antioxidant properties of conducting polymers examined using EPR and NMR spectroscopies. Synth. Met. 153(1–3), 153–156 (2005)
Kumar, V., et al.: Mechanical and electrical properties of PANI-based conductive thermosetting composites. J. Reinf. Plast. Compos. 34(16), 1298–1305 (2015)
Kumar, V., et al.: Synthesis and characterization of PANI–DBSA/DVB composite using roll-milled PANI–DBSA complex. Polymer 86, 129–137 (2016)
MacDiarmid, A.G., Epstein, A.J.: The concept of secondary doping as applied to polyaniline. Synth. Met. 65(2–3), 103–116 (1994)
Saini, P., et al.: Polyaniline–MWCNT nanocomposites for microwave absorption and EMI shielding. Mater. Chem. Phys. 113(2–3), 919–926 (2009)
Singh, B.P., et al.: Designing of epoxy composites reinforced with carbon nanotubes grown carbon fiber fabric for improved electromagnetic interference shielding. AIP Adv. 2(2), 1–7 (2012)
Singh, B.P., et al.: Effect of length of carbon nanotubes on electromagnetic interference shielding and mechanical properties of their reinforced epoxy composites. J. Nanopart. Res. 16(1), 1–11 (2014)
Singh, B.P., et al.: Enhanced microwave shielding and mechanical properties of high loading MWCNT–epoxy composites. J. Nanopart. Res. 15(4), 1–12 (2013)
Tabellout, M., et al.: The influence of the polymer matrix on the dielectric and electrical properties of conductive polymer composites based on polyaniline. J. Non Cryst. Solids 351(33–36), 2835–2841 (2005)
Thomassin, J.M., et al.: Polymer/carbon based composites as electromagnetic interference (EMI) shielding materials. Mater. Sci. Eng. R Rep. 74(7), 211–232 (2013)
Vavouliotis, A., Paipetis, A., Kostopoulos, V.: On the fatigue life prediction of CFRP laminates using the electrical resistance change method. Compos. Sci. Technol. 71(5), 630–642 (2011). https://doi.org/10.1016/j.compscitech.2011.01.003
Wang, T., et al.: Charge transfer between polyaniline and carbon nanotubes supercapacitors: improving both energy and power densities. J. Electrochem. Soc. 158(1), A1 (2011). https://doi.org/10.1149/1.3505994
Xinli, Y.W.: Preparation of polystyrene/polyaniline core/shell structured particles and their epoxy-based conductive composites. Polym. Int. 56, 126–131 (2007). http://www.readcube.com/unsupported/10.1002/pi.2119?tracking_referrer=onlinelibrary.wiley.com&parent_url=http%3A%2F%2Fonlinelibrary.wiley.com%2Fdoi%2F10.1002%2Fpi.2119%2Fepdf&preview=1
Yang, J. et al.: Conducting polymer composites: material synthesis and applications in electrochemical capacitive energy storage. Mater. Chem. Front. 251–268 (2017). http://xlink.rsc.org/?DOI=C6QM00150E
Yokozeki, T., et al.: Development and characterization of CFRP using a polyaniline-based conductive thermoset matrix. Compos. Sci. Technol. 117, 277–281 (2015)
Acknowledgements
The authors acknowledge JSPS for the financial support of this project (Grant-in-Aid for Scientific Research, 16H02424). This project was also supported by JSPS and DST under the Japan-India Science Cooperative Program.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Kumar, V., Yokozeki, T., Goto, T. et al. Scavenging phenomenon and improved electrical and mechanical properties of polyaniline–divinylbenzene composite in presence of MWCNT. Int J Mech Mater Des 14, 697–708 (2018). https://doi.org/10.1007/s10999-017-9397-y
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10999-017-9397-y