Abstract
The optical and mechanical properties of single layer nanocomposite films, with refractive indices (n) matched for an allyl diglycol carbonate (CR-39) substrate, with n = 1.50, were investigated. Alumina nanoparticles (ALO NPs 20 nm) and zirconia nanoparticles (ZrAc NPs 50 nm) in colloidal form were incorporated in the nanocomposites to improve film strength and control the refractive index. The coating solution was prepared from hydrolysis between tetraethoxysilane (TEOS) and 3-glycidoxypropyl trimethoxysilane (GPTMS) in the presence of colloidal nanoparticles. GPTMS functioned as a matrix for the nanocomposite film and promoted adhesion between the film and substrate. Meanwhile, TEOS, a four-armed crosslink network, provided internal structural strength through network formation. The optimum ratio of GPTMS:TEOS:NPs was at 28:12:24 by weight percent (wt%). The nanocomposite film with 24 wt% of ZrAc yielded a harder film with a slightly higher refractive index (n = 1.53 at 550 nm) than the CR-39 substrate (n = 1.51 at 550 nm). The film with 24 wt% of ALO showed a refractive index close to that of CR-39, but possessed poorer scratch resistance. The coating film at 12:12 wt% of ALO:ZrAc provided a refractive index suitable for the CR-39 substrate. The film also showed good scratch resistance, good adhesion, and excellent optical properties.
Graphical Abstract
Similar content being viewed by others
References
Xu K, Hu Y-q (2010) Fabrication of transparent Pu/ZrO2 nanocomposite coatings with high refractive index. Chin J Polym Sci 28(1):13–20
Li Y, Tao P, Siegel RW, Schadler LS (2013) Multifunctional silicone nanocomposites for advanced LED encapsulation. MRS Proc 1547:161–166
J-g Liu, Nakamura Y, Ogura T, Shibasaki Y, Ando S, Ueda M (2008) Optically transparent sulfur-containing polyimide–TiO2 nanocomposite films with high refractive index and negative pattern formation from poly(amic acid)–TiO2 nanocomposite film. Chem Mater 20(1):273–281
Schottner G, Rose K, Posset U (2003) Scratch and abrasion resistant coatings on plastic lenses—state of the art, current developments and perspectives. J Sol–Gel Sci Technol 27(1):71–79
Wu LY, Chwa E, Chen Z, Zeng X (2008) A study towards improving mechanical properties of sol–gel coatings for polycarbonate. Thin Solid Films 516(6):1056–1062
Zhang S, Sun D, Fu Y, Du H (2003) Recent advances of superhard nanocomposite coatings: a review. Surf Coat Technol 167(2–3):113–119
Chang L, Verburg JA Process for coating a lens of synthetic polymer with a durable abrasion resistant vitreous composition. US Patent No. 3991234, 9 Nov 1976
Jang D-G, Soo GR, Kim J-H, Jin W-Y, Seo J-M, Kwon M-J, Lee S-M (2009) Synthesis of novel polythiol for plastic optical lens and its ophthalmic lens. Bull Korean Chem Soc 30(10):2227–2232
Cheng L-T, Tsai M-Y, Tseng WJ, Hsiang H-I, Yen F-S (2008) Boehmite coating on θ-Al2O3 particles via a sol–gel route. Ceram Int 34(2):337–343
Sangermano M, Voit B, Sordo F, Eichhorn KJ, Rizza G (2008) High refractive index transparent coatings obtained via UV/thermal dual-cure process. Polymer 49(8):2018–2022
Obreja P, Cristea D, Purica M, Gavrila R, Comanescu F (2007) Polymers doped with metal oxide nanoparticles with controlled refractive index. Polimery 52(9):679–685
Vorse DJ, Ferrell VE Gausman JH Aqueous protective and adhesion promoting composition. US Patent No. 5728203, 17 Mar 1998
Jaglarz J, Karasinski P, Skoczek E (2011) Optical properties of silica antireflective films formed in sol–gel processes. Phys Status Solidi C 8(9):2645–2648
Figueroa S, Desimoni J, Rivas PC, Cervera MM, Caracoche MC, de Sanctis O (2005) Hyperfine study on sol–gel derived-hematite doped zirconia. Chem Mater 17(13):3486–3491
Kasemann R, Schmidt HK, Wintrich E (1994) A new type of a sol–gel-derived inorganic–organic nanocomposite. In: MRS Proceedings. Cambridge University Press, p 915
Sepeur S, Kunze N, Werner B, Schmidt H (1999) UV curable hard coatings on plastics. Thin Solid Films 351(1):216–219
Chang C-C, Hsieh C-Y, Huang F-H, Cheng L-P (2015) Preparation of zirconia loaded poly(acrylate) antistatic hard coatings on PMMA substrates. J Appl Polym Sci 132(33):42411–42416
Huang WEI, Zheng T, Li DI (2006) Research on water based coating containing nano-silica for magnesium alloy. Int J Mod Phys B 20:3629–3634
Chen J, Zhou Y, Nan Q, Ye X, Sun Y, Zhang F, Wang Z (2007) Preparation and properties of optically active polyurethane/TiO2 nanocomposites derived from optically pure 1,1′-binaphthyl. Eur Polym J 43(10):4151–4159
Cinausero N, Azema N, Cochez M, Ferriol M, Essahli M, Ganachaud F, Lopez-Cuesta J-M (2008) Influence of the surface modification of alumina nanoparticles on the thermal stability and fire reaction of PMMA composites. Polym Adv Technol 19(6):701–709
Jeon SJ, Lee JJ, Kim W, Chang TS, Koo SM (2008) Hard coating films based on organosilane-modified boehmite nanoparticles under UV/thermal dual curing. Thin Solid Films 516(12):3904–3909
Hwang D, Moon J, Shul Y, Jung K, Kim D, Lee D (2003) Scratch resistant and transparent UV-protective coating on polycarbonate. J Sol–Gel Sci Technol 26(1–3):783–787
Mogami T, Kawashima H (1985) Photochromic coating composition and photochromic synthetic resin ophthalmic lens. US Patent No. 4556605, 3 Dec 1985
Pech D, Steyer P, Loir A-S, Sánchez-López JC, Millet J-P (2006) Analysis of the corrosion protective ability of PACVD silica-based coatings deposited on steel. Surf Coat Technol 201(1–2):347–352
Ruano JM, Glidle A, Cleary A, Walmsley A, Aitchison JS, Cooper JM (2003) Design and fabrication of a silica on silicon integrated optical biochip as a fluorescence microarray platform. Biosens Bioelectron 18(2–3):175–184
Franta D, Ohlídal I, Petrýdes D (2005) Optical characterization of thin films by the combined method of spectroscopic ellipsometry and spectroscopic photometry. Vacuum 80(1–3):159–162
Ll Y (2012) Synthesis, structure, and characterization of hybrid solids containing polyoxometalates and ruthenium polypyridyl complexes. Western Kentucky University, Kentucky
Mase S, Otani N, Yoshida M Process for producing plastic lens comprising a primer layer, a hard coat layer and an antireflection coating. US Patent No. 5693366, 2 Dec 1997
French HE, Kruse JM Method for providing an abrasion resistant coating for plastic ophthalmic lenses and the resulting lenses. US Patent No. 3953115, 27 April 1976
Clark HA Pigment-free coating compositions. US Patent No. 3986997, 19 Oct 1976
Campbell DH, Echols JE, Ohrbom WH Scratch resistant clearcoats containing surface reactive microparticles and method therefore. US Patent No. 5853809, 29 Dec 1998
Petrik P, Khánh NQ, Horváth ZE, Zolnai Z, Bársony I, Lohner T, Fried M, Gyulai J, Schmidt C, Schneider C, Ryssel H (2002) Characterisation of BaxSr1−xTiO3 films using spectroscopic ellipsometry, Rutherford backscattering spectrometry and X-ray diffraction. J Non-Cryst Solids 303(1):179–184
Mohamed S (2011) FTIR and spectroscopic ellipsometry investigations of the electron beam evaporated silicon oxynitride thin films. Phys B Condens Matter 406(2):211–215
Oliver WC, Pharr GM (1992) An improved technique for determining hardness and elastic modulus using load and displacement sensing indentation experiments. J Mater Res 7(06):1564–1583
Santos PdS, Coelho ACV, Santos HdS, Kiyohara PK (2009) Hydrothermal synthesis of well-crystallised boehmite crystals of various shapes. Mater Res 12(4):437–445
Chen C-W, Yang X-S, Chiang AS (2009) An aqueous process for the production of fully dispersible t-ZrO2 nanocrystals. J Taiwan Inst Chem Eng 40(3):296–301
Duan G, Zhang C, Li A, Yang X, Lu L, Wang X (2008) Preparation and characterization of mesoporous zirconia made by using a poly(methyl methacrylate) template. Nanoscale Res Lett 3(3):118–122
Asuka M, Sigmund WM (2011) Nanoparticle sol–gel composite hybrid transparent coating materials. US Patent No. 20110003142 A1, 6 Jan 2011
French HE, Kruse JM Abrasion resistant coating for polycarbonate substrates. US Patent No. 4006271, 1 Feb 1977
Yoshizumi M Antistatic transparent coating composition. US Patent No. 4431764, 14 Feb 1984
Gaillard S, Armbruster V, Hill MA, Gharbi T, Fromm M (2005) Production and validation of CR-39-based dishes for α-particle radiobiological experiments. Radiat Res 163(3):343–350
Dadbin S, Chaplin R (2001) Morphology and mechanical properties of interpenetrating polymer networks of poly(allyl diglycol carbonate) and rigid polyurethane. J Appl Polym Sci 81(14):3361–3370
Petrik P, Khanh N, Horvath Z, Zolnai Z, Bársony I, Lohner T, Fried M, Gyulai J, Schmidt C, Schneider C (2002) Characterisation of BaxSr1−xTiO3 films using spectroscopic ellipsometry, Rutherford backscattering spectrometry and X-ray diffraction. J Non-Cryst Solids 303(1):179–184
Rebib F, Tomasella E, Micheli V, Eypert C, Cellier J, Laidani N (2009) Effect of composition inhomogeneity in a-SiOxNy thin films on their optical properties. Opt Mater 31(3):510–513
Luo K, Zhou S, Wu L (2009) High refractive index and good mechanical property UV-cured hybrid films containing zirconia nanoparticles. Thin Solid Films 517(21):5974–5980
Chen Z, Wu LY, Chwa E, Tham O (2008) Scratch resistance of brittle thin films on compliant substrates. Mater Sci Eng A 493(1):292–298
Kobayashi A (2004) Adherence of zirconia composite coatings produced by gas tunnel-type plasma spraying. Vacuum 73(3):511–517
Perry AJ (1983) Scratch adhesion testing of hard coatings. Thin Solid Films 107(2):167–180
Trabelsi O, Tighzert L, Jbara O, Hadjadj A (2011) Synthesis via sol–gel process and characterization of novel organic–inorganic coatings. J Non-Cryst Solids 357(24):3910–3916
Myung IH, Ahn MS, Kang DP (2007) Properties of sol–gel coating film synthesized from nano boehmite and methyltrimethoxysilane. Mater Sci Forum 544–545:1041–1044
Acknowledgments
R.C. was supported by the TGIST scholarship (Grant No. TG-01-52-017, Scholar ID: TG-44-14-52-017D). We are thankful to Narudom Srisawang and Asst. Prof. Chayanisa Chitichotpanya, Department of Chemistry, Faculty of Science, Mahidol University for the nanoindentation test. The authors are also grateful to the National Electronics and Computer Technology Center (NECTEC), NSTDA and the National Nanotechnology Center (NANOTEC), NSTDA, Ministry of Science and Technology, Thailand. This project is partially supported by Thai Optical Group Public Company Limited (TOG) and NANOTEC Center of Excellence at Mahidol University.
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Chantarachindawong, R., Osotchan, T., Chindaudom, P. et al. Hard coatings for CR-39 based on Al2O3–ZrO2 3-glycidoxypropyltrimethoxysilane (GPTMS) and tetraethoxysilane (TEOS) nanocomposites. J Sol-Gel Sci Technol 79, 190–200 (2016). https://doi.org/10.1007/s10971-016-4006-3
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10971-016-4006-3