A three-dimensional model based on the finite-element method is developed to simulate the temperature field and stress distribution in the welding and heat-affected zones during fusion welding of thin plates. The governing equations are solved using the SYSWELD program commercial code. The model’s predictions are tested and verified against the experiments. Angular distortion and longitudinal bending are measured, the results are compared with those obtained from the mathematical model, and a relatively good agreement between them is found. The verified model is used to evaluate the effects of various parameters on the temperature and stress distributions in the welding and heat-affected zones of a thin austenitic stainless steel plate.
Similar content being viewed by others
References
F. I. Panteleenko and A. H. Monfared, Temperature and stress in a CT3 steel plate during air-arc cutting and welding processes, J. Eng. Phys. Thermophys., 83, 632–637, 2010.
Reduction of surface deformation by heat treatment in the process of joint welding, Vestn. Polotsk Gos. Univ., Ser. B, No. 3 (2010).
Y. Ueda and K. Nakacho, Simplifying methods for analysis of transient and residual stresses and deformations due to multipass welding, Trans. JWRI, 11, 95–103 (1982).
M. Nasstrom, L. Wikander, L. Karlsson, L. E. Lindgren, and J. Goldak, Combined 3-D and shell element modelling of welding, in: Proc. IUTAM Symposium on the Mechanical Effects of Welding, Lulea, Sweden (1991), pp. 10–14.
D. Gery and H. Long, Effects of welding speed, energy input and heat source distribution on temperature variations in butt joint welding, J. Mater. Proc., 167, 393–401 (2005).
D. Deng and H. Murakawa, Numerical simulation of temperature and residual stress in multi-pass welds in stainless steel pipe and comparison with experimental measurement, J. Comput. Mater. Sci., 37, 269–277 (2006).
P. Mollicone and D. Camilleri, Simple thermo-elastic-plastic models for welding distortion simulation, J. Mater. Process. Technol., 176, 77–86 (2006).
M. M. Mahapatra and G. L. Datta, Three-dimensional finite-element analysis to predict the effects of SAW process parameters on temperature distribution and angular distortions in single-pass butt joints with top and bottom reinforcements, J. Pressure Vessels Piping, 83, 721–729 (2006).
D. Deng and H. Murakawa, Prediction of welding distortion in a curved plate structure by means of elastic finite-element method, J. Mater. Sci., 203, 252–266 (2008).
SYSWELD Welding Simulation, User’s Guide (2008).
J. Goldak, A. Chakravarti, and M. Bibby, A new finite-element model for welding heat sources, Metall. Trans. B, 15B, 299–305 (1984).
Author information
Authors and Affiliations
Corresponding author
Additional information
Original article submitted August 29, 2011. Published in Inzhenerno-Fizicheskii Zhurnal, Vol. 85, No. 1, pp. 174–180, January–February, 2012.
Rights and permissions
About this article
Cite this article
Monfared, A.H. Numerical simulation of welding distortion in thin plates. J Eng Phys Thermophy 85, 187–194 (2012). https://doi.org/10.1007/s10891-012-0637-6
Received:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10891-012-0637-6