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Bioceramic dip-coating on Ti–6Al–4V and 316L SS implant materials

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Abstract

The focus of the present study is based on more economical and rapid bioceramic coating on the most common implant substrates such as Ti–6Al–4V and 316L SS used often in orthopedics. For ceramic dip coating of implant substrates, Hydroxyapatite (HA) powder, Ca10(PO4)6(OH)2, P2O5, Na2CO3 and KH2PO4 are used to provide the gel. Ceramic films on sandblasted substrates have been deposited by using a newly manufactured dip-coating apparatus. Sample characterization is evaluated by SEM and XRD analysis. A smooth and homogeneous coating films have been obtained and average of 20 MPa bonding strength has been achieved for both Ti–6Al–4V and 316L SS alloys after sintering at 750 °C under flowing argon. The level of importance of the process parameters on coating was determined by using analysis of variance (ANOVA). The current process appears to be cheap, easy, and flexible to shape variations and high production rates for orthopedic applications.

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Acknowledgements

The author wish to thank to the Turkish Government Planning Body (DPT, project number 2002K-120-140) for the financial support, also to Dr. A. C. Tas for his provisional guides during the research, In addition, many thanks to TST Medical Devices (Maltepe-Istanbul, Turkey) for their help in providing experimental substrate materials.

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Authors and Affiliations

  1. Department of Mechanical Education, Faculty of Technical Education, Firat University, Elazig, Turkey

    Bunyamin Aksakal

  2. Department of Mechanical Engineering, Engineering Faculty, Akdeniz University, Antalya, Turkey

    C. Hanyaloglu

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  1. Bunyamin Aksakal
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  2. C. Hanyaloglu
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Correspondence to Bunyamin Aksakal.

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Aksakal, B., Hanyaloglu, C. Bioceramic dip-coating on Ti–6Al–4V and 316L SS implant materials. J Mater Sci: Mater Med 19, 2097–2104 (2008). https://doi.org/10.1007/s10856-007-3304-2

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  • DOI: https://doi.org/10.1007/s10856-007-3304-2

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