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Improvement of magnetic properties for FeSi/FeSiAl compound soft magnetic composites by introducing impact of powder size matching

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Abstract

Thirty-two kinds of FeSi/FeSiAl compound soft magnetic composites (SMCs) were orderly fabricated by interblending the FeSi and FeSiAl powders with each other under a consideration of particle size matching. SEM–EDS and FTIR were simultaneously employed to characterize the core–shell structure of the chemically coated powder. Loss contribution analysis for the corresponding compound SMCs was also carried out. As compared to the normal FeSi SMCs, the FeSi400↑/FeSiAl400↓ (with mass ratio in 7:3) compound SMCs possess excellent comprehensive magnetic properties of higher μe of 67.9 (increased by 12.6%), relatively high μe@7960 A/m of 42.7 (decayed by only 2.0%) and lower Pcv of 423.76 kW/m3 (reduced by 17.5%) at 50 kHz, 0.1 T. Meanwhile, the FeSiAl600↑/FeSi600↓ (within mass ratio of 7:3) exhibit higher μe of 69.4 (increased by 3.4%), higher μe@7960 A/m of 35.1 (raised by 12.8%) and relatively low Pcv of 270.1 kW/m3 (increased by only 3.2%) at 50 kHz, 0.1 T compared with these of the common FeSiAl SMCs. These results above indicated that the FeSi/FeSiAl compound SMCs with excellent comprehensive soft magnetic properties is conducive to the expansion of application scope in the power electronics field for the conventional FeSi and FeSiAl SMCs.

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Acknowledgements

This research was funded by the Guangdong Provincial Science and Technology Program (Grant No. 2019A050510050), Guangdong Province Key Project of Foundation and Application Foundation Research Joint Fund (Grant No. 2019B1515120020), Characteristic Innovation Projects of Universities in Guangdong Province (Grant No. 2019KTSCX194), Characteristic Innovation Projects of Universities in Foshan City (Grant No. 2019XCC06), and Foshan Municipal Key Technology Tackling Program (Grant No. 1920001001392).

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Authors and Affiliations

  1. State Key Laboratory of Refractories and Metallurgy, Wuhan University of Science and Technology, Wuhan, 430081, China

    Jinghui Wang, Shengqiang Song & Zhengliang Xue

  2. School of Materials and Metallurgy, Wuhan University of Science and Technology, 947 Heping Road, Qingshan District, Wuhan, 430081, China

    Jinghui Wang, Shengqiang Song & Zhengliang Xue

  3. Product R&D Center, China Amorphous Technology CO., LTD, Foshan, 528241, China

    Haibo Sun

  4. School of Materials Science and Hydrogen Energy, Foshan University, Foshan, 528000, China

    Haibo Sun

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  1. Jinghui Wang
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  2. Shengqiang Song
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  3. Haibo Sun
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  4. Zhengliang Xue
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Contributions

This work was planned by SS, ZX and HS, executed by JW. HS and JW analyzed the data. JW wrote the final paper.

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Correspondence to Shengqiang Song or Haibo Sun.

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Wang, J., Song, S., Sun, H. et al. Improvement of magnetic properties for FeSi/FeSiAl compound soft magnetic composites by introducing impact of powder size matching. J Mater Sci: Mater Electron 32, 8545–8556 (2021). https://doi.org/10.1007/s10854-021-05488-3

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