Abstract
The effects of Na, K, and Fe with porous cordierite were investigated at elevated temperatures. Samples of unused diesel particulate filter cordierite substrates were doped with sodium, potassium, and iron. The doped samples were heated in a thermal gravimetric analyzer to 300, 500, 900, and 1100 °C. The resulting interactions were analyzed with scanning electron microscopy, wavelength-dispersive X-ray spectroscopy (WDS), and X-ray diffraction. The alkalis and iron induced corrosion and degradation to the cordierite substrate at temperatures lower than pristine cordierite substrate samples. The corrosion and degradation pathway followed the porous structure as observed with WDS.
Similar content being viewed by others
References
Emrullahoğlu Abi CB et al (2013) Production of cordierite-mullite ceramic composite from olivine. Mach Technol Mater 12:15–17
Murtagh MJ, Sherwood DL, Socha LS (1994) EX-80, A new diesel particulate filter composition with improved durability and performance. SAE International. No. 940235
Yang K, Fox JT, Hunsicker R (2016) characterizing diesel particulate filter failure during commercial fleet use due to pinholes, melting, cracking and fouling. Emiss Control Sci Technol 2(3):145–155
Givens WA et al (2003) Lube formulation effects on transfer of elements to exhaust after treatment system components. SAE International. No. 2003-01-3109
Sappok A, Wong VW (2011) Lubricant derived ash properties and their effect on diesel particulate filter pressure drop performance. J Eng Gas Turbo Power 133(3), No. 032805
Bachiorrini A (1996) New hypothesis on the mechanism of the deterioration of cordierite diesel filters in the presence of metal oxides. Ceram Int 22:73–77
Jesus YMLD et al (2012) Effect of coolant exposure on diesel exhaust aftertreatment performance. SAE International. No. 2012-01-1091
Williams A et al (2011) Impact of biodiesel impurities on the performance and durability of DOC, DPF and SCR technologies. SAE International. No. 2011-01-1136
Merkel GA, Cutler WA, Warren CJ (2001) Thermal durability of wall flow ceramic diesel particulate filters. SAE International. No. 2001-01-0190
Dario MT, Bachiorrini A (1998) Interaction of some pollutant oxides on durability of silicon carbide as a material for diesel vehicle filters. J Mater Sci 33:139–145. doi:10.1023/A:1004306031913
Montanaro L, Bachiorrini A (1994) Influence of some pollutants on the durability of cordierite filters for diesel cars. Ceram Int 20(3):169–174
Rohan P et al (2004) Thermal and mechanical properties of cordierite, mullite and steatite produced by plasma spraying. Ceram Int 30:597–603
Maier N et al (2010) Mechanisms and orientation dependence of the corrosion of single crystal cordierite by model diesel particulate ashes. J Eur Ceram Soc 30(7):1629–1640
Pomeroy MJ et al (2012) Degradation resistance of cordierite diesel particulate filters to diesel fuel ash deposits. J Am Ceram Soc 95(2):746–753
Bunting BG et al (2005) Phosphorous poisoning and phosphorous exhaust chemistry with diesel oxidation catalysts. SAE International. No. 2005-01-1758
Negro A et al (1993) Interaction between some oxides and cordierite. J Eur Ceram Soc 12:493–498
Scardi P, Sarton N (1994) thermal stability of cordierite catalyst supports contaminated by Fe2O3, ZnO and V2O5. J Eur Ceram Soc 13:273–282
Takahashi J, Kawai Y, Shimada S (1998) Hot corrosion of cordierite ceramics by Na and K salts. J Eur Ceram Soc 18:1121–1129
Kimura K et al (2006) Real world study of diesel particulate filter ash accumulation in heavy duty diesel trucks. SAE International. No. 2006-01-3257
Donaldson. “Engine horsepower and exhaust flow guide.” Donaldson, 2–8
Chen K, Martirosyan S, Luss D (2010) temperature excursions during soot combustion in a diesel particulate filter (DPF). Ind Eng Chem Res 49:10358–10363
Law MC, Clarke A, Garner CP (2004) The effect of soot properties on the regeneration behavior of wall-flow diesel particulate filters. Proc Inst Mech Eng Part D 218:1513–1524
Ogunwumi RS et al (2007) Performance evaluations of aluminum titanate diesel particulate filters. SAE International. No. 2007-01-0656
Perry DL (1995) handbook of inorganic compounds. CRC Press Inc, New York, pp 206–207
Lachmann IM, Bagley RD, Lewis RM (1981) Thermal expansion of extruded cordierite ceramics. JACS Bull 60(2):202–205
Perry DL (1995) handbook of inorganic compounds. CRC Press Inc, New York, pp 234–235
Bianco R, Jacobson N (1989) Corrosion of cordierite ceramics by sodium sulphate at 1000 °C. J Mater Sci 24:2903–2910. doi:10.1007/BF02385645
Acknowledgements
The authors would like to thank the financial support provided by Lehigh University and Hunsicker Emissions Services LLC through Research for Advanced Manufacturing in Pennsylvania Program (RAMP) Project and Pennsylvania Infrastructure Technology Alliance (PITA).
Author information
Authors and Affiliations
Corresponding author
Electronic supplementary material
Below is the link to the electronic supplementary material.
Rights and permissions
About this article
Cite this article
Yang, K., Fox, J.T. & Hunsicker, R. Interaction of Na, K, and Fe with porous cordierite at elevated temperatures. J Mater Sci 52, 4025–4041 (2017). https://doi.org/10.1007/s10853-016-0665-2
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10853-016-0665-2