Phase and morphology evolution of calcium carbonate precipitated by carbonation of hydrated lime

Abstract

Phase and morphology evolution of CaCO₃ precipitated during carbonation of lime pastes via the reaction Ca(OH)₂ + CO₂ → CaCO₃ + H₂O has been investigated under different conditions (pCO₂ ≈ 10^−3.5 atm at 60 % RH and 93 % RH; pCO₂ = 1 atm at 93 % RH) using XRD, FTIR, TGA, and SEM. Simulations of the pore solution chemistry for different stages and conditions of carbonation were performed using the PHREEQC code to investigate the evolution of the chemistry of the system. Results indicate initial precipitation of amorphous calcium carbonate (ACC) which in turn transforms into scalenohedral calcite under excess Ca²⁺ ions. Because of their polar character, $\left\{ {21\bar{3}4} \right\}$ scalenohedral faces (type S) interact more strongly with excess Ca²⁺ than non-polar $\left\{ {10\bar{1}4} \right\}$ rhombohedral faces (type F), an effect that ultimately favors the stabilization of $\left\{ {21\bar{3}4} \right\}$ faces. Following the full consumption of Ca²⁺ ions and further dissolution of CO₂ leading to a pH drop of the pore solution, $\left\{ {21\bar{3}4} \right\}$ scalenohedra are subjected to dissolution. This eventually results in re-precipitation of $\left\{ {10\bar{1}4} \right\}$ rhombohedra at close-to-neutral pH. This crystallization sequence progresses through the carbonated depth with a strong dependence on the degree of exposure to CO₂, which is controlled by the carbonated pore structure governing the diffusion of CO₂. Both the carbonation process and the scalenohedral-to-rhombohedral transformation are kinetically favored under high RH and high pCO₂. Supersaturation plays a critical role on the nucleation density and size of CaCO₃ crystals. These results have important implications in understanding the behavior of ancient and modern lime mortars for applications in architectural heritage conservation.