Skip to main content
Log in

The structural transitions of rayon under the promotion of a phosphate in the preparation of ACF

  • Published:
Cellulose Aims and scope Submit manuscript

Abstract

The molecular and physical structures of cellulosic rayon fiber during the stepwise heat treatment for the fabrication of activated carbon fiber (ACF) were researched by Fourier transform infrared spectroscopy, wide angle X-ray diffraction and elemental analysis. Dibasic ammonium phosphate (DAP) lowers the dehydration temperature of rayon evidently and acts also as a reactant besides as a catalyst. Group C=O is generated at 200 °C while group C=C appears at 250 °C. About 220–250 °C is a key temperature range where the chain, ring and crystal structures of rayon macromolecules are damaged completely to lose the basic characteristics of cellulose by dehydration. The drastic changes of weight loss, discoloration and shrinkage occur simultaneously. The bands of chemical groups decrease rapidly and go to disappear during carbonization. The activation at a lower temperature (750 °C) decreases the contents of oxygen-containing groups, but increases them at a higher temperature (950 °C). The microcrystalline structures are gradually formed near 800 °C and activation seems to be favor to the crystallization. A higher usage of the phosphate does not only affect the weight-losses of rayon fiber significantly, it also enhances the specific surface areas of ACF obviously.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7

Similar content being viewed by others

References

  • Arthur JC (1983) Cellulosic chemistry and technology (Chinese). Light Industry Press, Beijing, pp 135–149

    Google Scholar 

  • Basch A, Lewin M (1975) The influence of structure on the flame retardance of cellulose. Text Res J 45(3):246–255

    CAS  Google Scholar 

  • Blanchard EJ, Graves EE (2003) Phosphorylation cellulose with some phosphonic acid derivatives. Text Res J 73(1):22–26

    CAS  Google Scholar 

  • Donnet JB, Bansal RC (1990) Carbon fibers, 2nd edn. Marcel Dekker Inc., New York, pp 99–138

    Google Scholar 

  • Gottlieb IM (1956) A theory of flame-retardant finishes. Text Res J 26(1):156–167

    Article  CAS  Google Scholar 

  • Hendrix JE, Drake GL (1972) Pyrolysis and combustion of cellulose. III. Mechanistic basis for the synergism involving organic phosphates and nitrogenous bases. J Appl Polym Sci 16(2):257–274

    Article  CAS  Google Scholar 

  • Kilzer FJ, Broido A (1965) Speculations on the nature of cellulose pyrolysis. Pyrodynamics 2:151–163

    CAS  Google Scholar 

  • Lewin M, Sello SB (1983) Handbook of fiber science and technology: Vol. II, Chemical processing of fiber and fabrics, functional finishes: Part B. Marcel Dekker, Inc., New York, pp 2–93

    Google Scholar 

  • Morterra C, Low MJD (1983) IR studied carbon—II. The vaccum pyrolysis of cellulose. Carbon 21(3):283–288

    Article  CAS  Google Scholar 

  • Pastor AC, Rodriguez-Reinoso F, Marsh H, Martinez MA (1999) Preparation of activated carbon cloth from viscose rayon. Part I. Carbonization procedures. Carbon 37(8):1275–1283

    Article  CAS  Google Scholar 

  • Perkins RM, Drake GL, Reeves WA (1966) DTA and TGA studies of flame-resistant fabrics. J Appl Polymer Sci 10(7):1041–1066

    Article  CAS  Google Scholar 

  • Schwenker RF, Beck LR (1963) Study of pyrolytic decomposition of cellulose by gas chromatography. J Polym Sci Part C (2):331–340

  • Sekiguchi Y, Shafizadeh F (1984) The effect of inorganic additives on the formation, composition, and combustion of cellulosic char. J Appl Polymer Sci 29:1267–1286

    Article  CAS  Google Scholar 

  • Tang M.M., Bacon R (1964) Carbonization of cellulose fibers—I, low temperature pyrolysis. Carbon 2(3):211–220

    Article  CAS  Google Scholar 

  • Wodley FA (1971) Pyrolysis products of untreated and flame retardant-treated α-cellulose and levoglucosan. J Appl Polym Sci 15:835–851

    Article  CAS  Google Scholar 

  • Wu Y (2000) Plant chemistry (Chinese), 2nd version. Light Industry Press of China, Peking, pp 174–177

  • Zeng FL, Pan D, Pan N (2005) Choosing the impregnants for rayon-based activated carbon fiber by thermogravimetric analysis. J Inorg and Organomet Polym and Mat 15(2):261–267

    Article  CAS  Google Scholar 

Download references

Acknowledgment

This paper received the financial aid from Natural Scientific Foundation of Shanghai, China (05ZR14003).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Fanlong Zeng.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Zeng, F., Pan, D. The structural transitions of rayon under the promotion of a phosphate in the preparation of ACF. Cellulose 15, 91–99 (2008). https://doi.org/10.1007/s10570-007-9148-6

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10570-007-9148-6

Keywords

Navigation