Skip to main content
Log in

Multi-Scale Modeling and Damage Analysis of Composite with Thermal Residual Stress

  • Published:
Applied Composite Materials Aims and scope Submit manuscript

Abstract

In order to analysis thermal residual stress and its influence on the strength of composite, the hierarchical multi scale simulation method is applied. A microscopic computational model of single fiber composite with thermal residual stress is built to research the stress distribution. Then the damage initiation discipline details of unidirectional composite are researched, and the effects of different fiber arrangements on thermal residual stress distribution, damage initiation and the different final failure behaviors of fiber regular distribution and random distribution under tension and compression are researched in details. It shows that in fiber regular arrangement, damage initiation in interface appears evenly and in matrix it appears at somewhere randomly. But in fiber random arrangement, initial damage focuses at the resin pockets between closely packed fibers with both interface and matrix damage. The maximal thermal residual stress in fiber random arrangement model is larger than that in fiber regular arrangement model. And it reaches the normal strength of the interface and thus causing the initiation of interface damage. Also the failure modes of composites under transverse tension and compression with and without residual stress are quite different from each other. The strength and failure path of different RVE and loading are showing respectively in this paper.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9

Similar content being viewed by others

References

  1. Benedikt, B., Kumosa, M., Predicki, P.K., Kumosa, L., Castelli, M.G., Sutter, J.K.: An analysis of residual thermal stresses in a unidirectional graphite/PMR-15 composite based on the X-ray diffraction measurements. Compos. Sci. Technol. 61(14), 1977–1994 (2001)

    Article  Google Scholar 

  2. Favre, J.P.: Residual thermal stresses in fibre reinforced composite materials-a review. J Mech Behavior Mater 1(1–4), 37–53 (1988)

    Google Scholar 

  3. Adams, M.E., Campbell, G.A., Cohen, A.: Thermal-stress induced damage in a thermoplastic matrix material for advanced composites. Polym. Eng. Sci. 31(18), 1337–1343 (1991)

    Article  Google Scholar 

  4. Unger, W.J., Hansen, J.S.: Method to predict the effect of thermal residual stresses on the free-edge delamination behavior of fibre reinforced composite laminates. J. Compos. Mater. 32(5), 431–459 (1998)

    Article  Google Scholar 

  5. Kim, J.-K., Mai, Y.-W.: Residual stresses. In: engineered interfaces in fiber reinforced composites, pp. 308–320. Elsevier Science Ltd, Oxford (1998)

    Google Scholar 

  6. Parlevliet, P.P., Bersee, H.E.N., Beukers, A.: Compos. Part A: Appl. Sci. Manuf. 38, 651–665 (2007)

    Article  Google Scholar 

  7. Xia, Z., Curtin, W.A., Peters, P.W.M.: Multiscale modeling of failure in metal matrix composites. Acta Mater. 49, 273–287 (2001)

    Article  Google Scholar 

  8. Zhao, L.G., Warrior, N.A., Long, A.C.: Mater. A thermo-viscoelastic analysis of process-induced residual stress in fibre-reinforced polymer-matrix composites. Mater. Sci. Eng. A 452–453, 483–498 (2007)

    Article  Google Scholar 

  9. Fiedler, B., Hojo, M., Ochiai, S., Schulte, K., Ochi, M.: Finite-element modeling of the initial matrix failure in CFRP under static transversetensile load. Compos SciTechnol 61, 95–105 (2001)

    Article  Google Scholar 

  10. Fiedler, B., Hojo, M., Ochiai, S.: The influence of thermal residual stresses on the transverse strength of CFRP using FEM. Compos. Part A: Appl. Sci. Manuf 33, 1323–1326 (2002)

    Article  Google Scholar 

  11. Jin, K.K., Oh, J.H., Ha, S.K.: Effect of fiber arrangement on residual thermal stress distributions in a unidirectional composite. Compos. Mater 41, 591–611 (2007)

    Article  Google Scholar 

  12. Vaughan, T.J., McCarthy, C.T.: A micromechanical study on the effect of intra-ply properties on transverse shear fracture in fibre reinforced composites. Compos. Part A: Appl. Sci. Manuf 42, 1217–1228 (2011)

    Article  Google Scholar 

  13. Vaughan, T.J., McCarthy, C.T.: Micromechanical modelling of the transverse damage behaviour in fibre reinforced composites. Compos. Sci. Technol. 71, 388–396 (2011)

    Article  Google Scholar 

  14. Yang, L., Yan, Y., Liu, Y., Ran, Z.: Microscopic failure mechanisms of fiber-reinforced polymer composites under transverse tension and compression. Composite Science and Technology 72(15), 1818–1825 (2012)

    Article  Google Scholar 

  15. Zhang, Y.F., Xia, Z.H., Ellyin, F.: Evolution and influence of residual stresses/strains of fiber reinforced laminates. Compos. Sci. Technol. 64, 1613–1621 (2004)

    Article  Google Scholar 

  16. Maligno, A.R., Warrior, N.A., Long, A.C.: Effects of inter-fibre spacing on damage evolution in unidirectional (UD) fibre-reinforced composites. Eur. J. Mech. A: Solids 28, 768–776 (2009)

    Article  Google Scholar 

  17. Maligno, A.R., Warrior, N.A., Long, A.C.: Effects of interphase material properties in unidirectional fibre reinforced composites. Compos. Sci. Technol. 70, 36–44 (2010)

    Article  Google Scholar 

  18. Maligno, A.R., Warrior, N.A., Long, A.C.: Finite element investigations on the microstructure of fibre-reinforced compositese. XPRESS Polym. Lett 2, 665–676 (2008)

    Article  Google Scholar 

  19. Zhang, L., Ernst, L.J., Brouwer, H.R.: Transverse behavior of a unidirectional composite (glass fibre reinforced unsaturated polyester). Part II. Influence of shrinkage strains. Mech. Mater. 27, 37–61 (1998)

    Article  Google Scholar 

Download references

Acknowledgment

The financial support of the National Basic Research Program (973) of China (under Grant No. 2010CB631103) is acknowledged.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Zhidong Guan.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Han, G., Guan, Z., Li, Z. et al. Multi-Scale Modeling and Damage Analysis of Composite with Thermal Residual Stress. Appl Compos Mater 22, 289–305 (2015). https://doi.org/10.1007/s10443-014-9407-2

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s10443-014-9407-2

Keywords

Navigation