Abstract
Granite mining, cutting and processing generates huge amount of waste which is dumped in open landfills. The objective of this research is to fabricate mortar incorporating granite production dust which would be sustainable and durable. A detailed experimental outline was planned to fabricate 1:4 and 1:6 cement mortar mixes as partial/full substitutes for cement and river sand. Mechanical and durability investigations like workability, fresh density, compressive strength, wear resistance, ultrasonic pulse velocity and acid attack were conducted. On replacement of sand and cement by granite production dust it was observed that the workability of mortar mixes was lowered while the fresh density of the mortar was found to have decreased with incremental use of granite production dust in both the mortar mixes. The results of the compressive strength of mortar mixes showed improvement up to 50% replacement of sand. The wear resistance, ultrasonic pulse velocity and acid resistance of granite production dust mortar were also improved by the inclusion of up to 50% granite production dust as sand in mortar. However, on replacement of cement by granite production dust all the investigated properties were severely impacted due to absence of binding agent.
Similar content being viewed by others
References
Giannetti BF, Agostinho F, Eras JJC, Yang Z, Almeida CMVB (2020) Cleaner production for achieving the sustainable development goals. J Clean Prod 271:122127
Gupta T, Sharma RK, Chaudhary S (2015) Influence of waste tyre fibers on strength, abrasion resistance and carbonation of concrete. Scientiairanica 22(4):1481–1489
Jain A, Siddique S, Gupta T, Jain S, Sharma RK, Chaudhary S (2019) Fresh, strength, durability and microstructural properties of shredded waste plastic concrete. Iran J Sci Technol Transac Civ Eng 43(1):455–465
Jain A, Siddique S, Gupta T, Jain S, Sharma RK, Chaudhary S (2020) Evaluation of concrete containing waste plastic shredded fibers: ductility properties. Struct Concr
Jain A, Siddique S, Gupta T, Sharma RK, Chaudhary S (2020) Utilization of shredded waste plastic bags to improve impact and abrasion resistance of concrete. Environ Dev Sustain 22(1):337–362
Mendoza J-MF, Feced M, Feijoo G, Josa A, Gabarrell X, Rieradevall J (2014) Life cycle inventory analysis of granite production from cradle to gate. Int J Life Cycle Assess 19(1):153–165
Ramos T, Matos AM, Schmidt B, Rio J, Sousa-Coutinho J (2013) Granitic quarry sludge waste in mortar: effect on strength and durability. Constr Build Mater 47:1001–1009
Menezes RR, Ferreira HS, Neves GA, Lira HDL, Ferreira HC (2005) Use of granite sawing wastes in the production of ceramic bricks and tiles. J Eur Ceram Soc 25(7):1149–1158
Rego G, Martínez C, Quero A, Blancoy TP, Borque JMF (2001) Efectos del polvo inhalado en los trabajadores de la industria de pizarras. Med Clín 116(8):290–291
Hendry EAW (2001) Masonry walls: materials and construction. Constr Build Mater 15(8):323–330
Jayasinghe C, Mallawaarachchi RS (2009) Flexural strength of compressed stabilized earth masonry materials. Mater Des 30(9):3859–3868
Gupta T, Kothari S, Siddique S, Sharma RK, Chaudhary S (2019) Influence of stone processing dust on mechanical, durability and sustainability of concrete. Constr Build Mater 223:918–927
Siddique S, Chaudhary S, Shrivastava S, Gupta T (2019) Sustainable utilisation of ceramic waste in concrete: exposure to adverse conditions. J Clean Prod 210:246–255
Gupta T, Siddique S, Sharma RK, Chaudhary S (2020) Effect of aggressive environment on durability of concrete containing fibrous rubber shreds and silica fume. Struct Concr
Gupta T, Chaudhary S, Sharma RK (2016) Mechanical and durability properties of waste rubber fiber concrete with and without silica fume. J Clean Prod 112:702–711
Siddique S, Jang JG (2020) Effect of CFBC ash as partial replacement of PCC ash in alkali-activated material. Constr Build Mater 244:118383
Xie J, Zhang H, Duan L, Yang Y, Yan J, Shan D, Liu X, Pang J, Chen Y, Li X, Zhang Y (2020) Effect of nano metakaolin on compressive strength of recycled concrete. Constr Build Mater 256:119393
Naqi A, Siddique S, Kim H-K, Jang JG (2020) Examining the potential of calcined oyster shell waste as additive in high volume slag cement. Constr Build Mater 230:116973
Nagrockienė D, Daugėla A (2018) Investigation into the properties of concrete modified with biomass combustion fly ash. Constr Build Mater 174:369–375
Alwaeli M, Gołaszewski J, Niesler M, Pizoń J, Gołaszewska M (2020) Recycle option for metallurgical sludge waste as a partial replacement for natural sand in mortars containing CSA cement to save the environment and natural resources. J Hazard Mater 398:123101
Lozano-Lunar A, Dubchenko I, Bashynskyi S, Rodero A, Fernández JM, Jiménez JR (2020) Performance of self-compacting mortars with granite sludge as aggregate. Constr Build Mater 251:118998
Chen JJ, Li BH, Ng PL, Kwan AKH (2020) Adding granite polishing waste as sand replacement to improve packing density, rheology, strength and impermeability of mortar. Powder Technol 364:404–415
Mashaly AO, Shalaby BN, Rashwan MA (2018) Performance of mortar and concrete incorporating granite sludge as cement replacement. Constr Build Mater 169:800–818
Li H, Huang F, Cheng G, Xie Y, Tan Y, Li L, Yi Z (2016) Effect of granite dust on mechanical and some durability properties of manufactured sand concrete. Constr Build Mater 109:41–46
Li LG, Wang YM, Tan YP, Kwan AKH (2019) Filler technology of adding granite dust to reduce cement content and increase strength of mortar. Powder Technol 342:388–396
BIS383 (2016) Coarse and fine aggregate for concrete—specification, Bureau of Indian Standards, New Delhi, India
BIS8112 (2013) Ordinary portland cement, 43 grade—specification, Bureau of Indian Standards, New Delhi, India
BIS4031-4 (1988) Methods of physical tests for hydraulic cement, Part 4: determination of consistency of standard cement paste Bureau of Indian Standards, New Delhi, India
BIS1661 (1972) Code of practice for application of cement and cement-lime plaster finishes Bureau of Indian Standards, New Delhi, India
BIS2250 (1981) Code of practice for preparation and use of masonry mortars Bureau of Indian Standards, New Delhi, India
BIS1199 (1959) Methods of sampling and analysis of concrete, Bureau of Indian Standards, New Delhi, India
BIS516 (1959) Methods of tests for strength of concrete, Bureau of Indian Standards, New Delhi, India
BIS1237 (2012) Specification for cement concrete flooring tiles Bureau of Indian Standards, New Delhi, India
BIS13311-1 (1992) Method of non-destructive testing of concrete, Part 1: ultrasonic pulse velocity, Bureau of Indian Standards, New Delhi, India
Nascimento AS, dos Santos CP, de Melo FMC, Oliveira VGA, Betânio Oliveira RMP, Macedo ZS, de Oliveira HA (2020) Production of plaster mortar with incorporation of granite cutting wastes. J Clean Prod 265:121808
Haach VG, Vasconcelos G, Lourenço PB (2011) Influence of aggregates grading and water/cement ratio in workability and hardened properties of mortars. Constr Build Mater 25(6):2980–2987
Vijayalakshmi M, Sekar ASS, Ganesh Prabhu G (2013) Strength and durability properties of concrete made with granite industry waste. Constr Build Mater 46:1–7
Bacarji E, Toledo Filho RD, Koenders EAB, Figueiredo EP, Lopes JLMP (2013) Sustainability perspective of marble and granite residues as concrete fillers. Constr Build Mater 45:1–10
Nasr MS, Shubbar AA, Abed ZA-AR, Ibrahim MS (2020) Properties of eco-friendly cement mortar contained recycled materials from different sources. J Build Eng 31:101444
Zafar MS, Javed U, Khushnood RA, Nawaz A, Zafar T (2020) Sustainable incorporation of waste granite dust as partial replacement of sand in autoclave aerated concrete. Constr Build Mater 250:118878
Allahverdi A, Škvára F (2000) Acidic corrosion of hydrated cement based materials. Ceram Silik 44(4):152–160
Siddique S, Gupta T, Thakare AA, Gupta V, Chaudhary S (2019) Acid resistance of fine bone china ceramic aggregate concrete. Eur J Environ Civ Eng 1:1–14
Acknowledgements
The authors would like to thank the Department of Science and Technology, New Delhi for financial support of this study (No. SB/S3/CEE/0042/2013).
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare no conflict of interest.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Agrawal, Y., Siddique, S., Sharma, R.K. et al. Valorization of granite production dust in development of rich and lean cement mortar. J Mater Cycles Waste Manag 23, 686–698 (2021). https://doi.org/10.1007/s10163-020-01158-4
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s10163-020-01158-4