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Thermal activation on calcium silicate slag from high-alumina fly ash: a technical report

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Abstract

The fly ash with alumina composition from 45 to 55 % has been found in China in last 10 years, which attracts great attention from Chinese government and related alumina industry. Chinese government and its state-owned enterprises have successfully extracted the Al as alloy product from the high-alumina fly ash. However, to recycle the calcium silicate slag as residue from the Al industry is still undetermined. In this report, an innovative process is introduced to achieve the regional sustainability for the high-alumina fly ash industry, and it is found that the cementitious material composed of calcium silicate slag met with the mechanical requirements of 32.5 cement for road pavement. The chemical and mineral analysis show that the calcium silicate slag has high CaO content, which reaches up to 48.64 %. C2S and C3A are the dominant mineral phases by XRD analysis indicating its potential pozzolanic activity during the hydration process. Thermal activation from 200 to 900 °C was applied to enhance its pozzolanic activity for the calcium silicate slag and it proved that 600 °C is the optimal calcination temperature due to the decomposition of calcite and clay minerals. Also the mineral phase amorphization was also observed during the XRD analysis, which might also contribute to the enhanced pozzolanic properties at 600 °C. Although the designed cementitious material contains a large quantity of solid waste, none of the hazardous heavy metals exceed the EPA limits. This short article originally reported a promising direction for managing solid waste for Al industry and enhancing utilization efficiency for the enterprise internal solid wastes.

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Acknowledgments

The authors gratefully acknowledge the Inner Mongolia Datang International Renewable Resources Development Co., Ltd for the materials and financial support and also acknowledge the State Key Laboratory of Advanced Metallurgy at University of Science and Technology Beijing for testing and supplying facilities to carry out this research work.

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Correspondence to Yuan Yao.

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Feng, C., Yao, Y., Li, Y. et al. Thermal activation on calcium silicate slag from high-alumina fly ash: a technical report. Clean Techn Environ Policy 16, 667–672 (2014). https://doi.org/10.1007/s10098-013-0648-9

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  • DOI: https://doi.org/10.1007/s10098-013-0648-9

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