Abstract
Volumetric three-component velocimetry measurements have been taken of the flow field near a Rushton turbine in a stirred tank reactor. This particular flow field is highly unsteady and three-dimensional, and is characterized by a strong radial jet, large tank-scale ring vortices, and small-scale blade tip vortices. The experimental technique uses a single camera head with three apertures to obtain approximately 15,000 three-dimensional vectors in a cubic volume. These velocity data offer the most comprehensive view to date of this flow field, especially since they are acquired at three Reynolds numbers (15,000, 107,000, and 137,000). Mean velocity fields and turbulent kinetic energy quantities are calculated. The volumetric nature of the data enables tip vortex identification, vortex trajectory analysis, and calculation of vortex strength. Three identification methods for the vortices are compared based on: the calculation of circumferential vorticity; the calculation of local pressure minima via an eigenvalue approach; and the calculation of swirling strength again via an eigenvalue approach. The use of two-dimensional data and three-dimensional data is compared for vortex identification; a ‘swirl strength’ criterion is less sensitive to completeness of the velocity gradient tensor and overall provides clearer identification of the tip vortices. The principal components of the strain rate tensor are also calculated for one Reynolds number case as these measures of stretching and compression have recently been associated with tip vortex characterization. Vortex trajectories and strength compare favorably with those in the literature. No clear dependence of trajectory on Reynolds number is deduced. The visualization of tip vortices up to 140° past blade passage in the highest Reynolds number case is notable and has not previously been shown.
Similar content being viewed by others
References
Adrian R (1991) Particle imaging techniques for experimental fluid mechanics. Annu Rev Fluid Mech 23:261–304
Adrian RJ (2005) Twenty years of particle image velocimetry. Exp Fluids 39(2):159–169
Arroyo MP, Greated CA (1991) Stereoscopic particle image velocimetry. Meas Sci Technol 2(12):1181–1186
Bouremel Y, Yianneskis M, Ducci A (2009a) On the utilisation of vorticity and strain dynamics for improved analysis of stirred processes. Chem Eng Res Design 87:377–385
Bouremel Y, Yianneskis M, Ducci A (2009b) Three-dimensional deformation dynamics of trailing vortex structures in a stirred vessel. Ind Eng Chem Res. doi:10.102/ie801481v
Burgmann S, Dannemann J, Schroder W (2008) Time-resolved and volumetric PIV measurements of a transitional separation bubble on an SD7003 airfoil. Exp Fluids 44(4):609–622
Chakraborty P, Balachandar S, Adrian RJ (2005) On the relationships between local vortex identification schemes. J Fluid Mech 535:189–214
Derksen JJ, Doelman MS, Van den Akker HEA (1999) Three-dimensional LDA measurements in the impeller region of a turbulently stirred tank. Exp Fluids 27(6):522–532
Ducci A, Yianneskis M (2007a) Vortex identification methodology for feed insertion guidance in fluid mixing. Chem Engr Res Des 85(A5):543–50
Ducci A, Yianneskis M (2007b) Vortex tracking and mixing enhancement in stirred processes. AIChE J 53(2):305–315
Elsinga GE, Scarano F, Wieneke B, Van Oudheusden BW (2006) Tomographic particle image velocimetry. Exp Fluids 41(6):933–947
Escudié R, Liné A (2007) A simplified procedure to identify trailing vortices generated by a Rushton turbine. AIChE J 53(2):523–526
Escudié R, Bouyer D, Liné A (2004) Characterization of trailing vortices generated by a Rushton turbine. AIChE J 50(1):75–86
Hill DF, Sharp KV, Adrian RJ (2000) Stereoscopic particle image velocimetry measurements of the flow around a Rushton turbine. Exp Fluids 29(5):478–485
Hori T, Sakakibara J (2004) High-speed scanning stereoscopic PIV for 3d vorticity measurement in liquids. Meas Sci Technol 15(6):1067–1078
Jeong J, Hussain F (1995) On the identification of a vortex. J Fluid Mech 285:69–94
Kähler C, Kompenhans J (2000) Fundamentals of multiple plane stereo particle image velocimetry. Exp Fluids 29:S70–S77
Lee KC, Yianneskis M (1998) Turbulence properties of the impeller stream of a Rushton turbine. AIChE J 44(1):13–24
Maas H, Gruen A, Papntoniou D (1993) Particle tracking velocimetry in three-dimensional flows. Exp Fluids 5:133–146
Meng H, Pan G, Pu Y, Woodward SH (2004) Holographic particle image velocimetry: from film to digital recording. Meas Sci Technol 15(4):673–685
Ohmi K, Li HY (2000) Particle-tracking velocimetry with new algorithms. Meas Sci Technol 11(6):603–616
Pereira F, Gharib M, Dabiri D, Modarress D (2000) Defocusing digital particle image velocimetry: a 3-component 2-dimensional DPIV measurement technique. Application to bubble flows. Exp Fluids Suppl:S78–S84
Pereira F, Stuer H, Graff EC, Gharib M (2006) Two-frame 3d particle tracking. Meas Sci Tech 17(7):1680–1692
Prasad AK (2000) Stereoscopic particle image velocimetry. Exp Fluids 29(2):103–16
Ranade VV, Perrard M, Xuereb C, Le Sauze N, Bertrand J (2001) Influence of gas flow rate on the structure of trailing vortices of a Rushton turbine: PIV measurements and CFD simulations. Chem Engr Res Des 79(8):957–964
Saarenrinne P, Piirto M (2000) Turbulent kinetic energy dissipation rate estimation from PIV velocity vector fields. Exp Fluids Suppl:S300–S307
Schäfer M, Yu J, Genenger B, Durst F, Akker HEAvd, Derksen JJ (2000) Turbulence generation by different types of impellers. In: 10th European conference on mixing, Elsevier Science, Amsterdam, pp 9–16
Schroder A, Geisler R, Elsinga GE, Scarano F, Dierksheide U (2008) Investigation of a turbulent spot and a tripped turbulent boundary layer flow using time-resolved tomographic PIV. Exp Fluids 44(2):305–316
Sharp KV, Adrian RJ (2001) PIV study of small-scale flow structure around a Rushton turbine. AIChE J 47(4):766–778
Soloff SM, Adrian RJ, Liu ZC (1997) Distortion compensation for generalized stereoscopic particle image velocimetry. Meas Sci Technol 8(12):1441–1454
Stoots CM, Calabrese RV (1995) Mean velocity field relative to a Rushton turbine blade. AIChE J 41(1):1–11
van’t Riet K, Smith J (1973) The behaviour of gas-liquid mixtures near Rushton turbine blades. Chem Eng Sci 28:1031–1037
van’t Riet K, Smith JM (1975) Trailing vortex system produced by Rushton turbine agitators. Chem Eng Sci 30(9):1093–1105
van’t Riet K, Bruijn W, Smith J (1976) Real and pseudo-turbulent in the discharge stream from a Rushton turbine. Chem Eng Sci 31(6):407–412
Virant M, Dracos T (1997) 3d PTV and its application on Lagrangian motion. Meas Sci Technol 8(12):1539–1552
Wernet M (2004) Planar particle imaging Doppler velocimetry: a hybrid PIV/DGV technique for three-component velocity measurements. Meas Sci Technol 15:2011–2028
Willert C, Gharib M (1992) Three-dimensional particle imaging with a single camera. Exp Fluids 12:353–358
Willert C, Hassa C, Stockhausen G, Jarius M, Voges M, Klinner J (2006) Combined PIV and DGV applied to a pressurized gas turbine combustion facility. Meas Sci Technol 17(7):1670–1679
Yianneskis M, Popiolek Z, Whitelaw JH (1987) An experimental study of the steady and unsteady flow characteristics of stirred reactors. J Fluid Mech 175:537–55
Yoon HS, Hill DF, Balachandar S, Adrian RJ, Ha MY (2005) Reynolds number scaling of flow in a Rushton turbine stirred tank. Part I—mean flow, circular jet and tip vortex scaling. Chem Eng Sci 60(12):3169–3183
Zhou J, Adrian RJ, Balachandar S, Kendall TM (1999) Mechanisms for generating coherent packets of hairpin vortices in channel flow. J Fluid Mech 387:353–396
Acknowledgments
In addition to the ACS PRF grant support, the authors would like to thank R. Adrian, C. Kerr, and S. Davison for their assistance.
Author information
Authors and Affiliations
Corresponding author
Additional information
This work was partially funded under a grant from the American Chemical Society, ACS PRF# 43857.01-AC9.
Rights and permissions
About this article
Cite this article
Sharp, K.V., Hill, D., Troolin, D. et al. Volumetric three-component velocimetry measurements of the turbulent flow around a Rushton turbine. Exp Fluids 48, 167–183 (2010). https://doi.org/10.1007/s00348-009-0711-9
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00348-009-0711-9