Skip to main content
Log in

Development of a stepwise aeration control strategy for efficient docosahexaenoic acid production by Schizochytrium sp.

  • Biotechnological Products and Process Engineering
  • Published:
Applied Microbiology and Biotechnology Aims and scope Submit manuscript

Abstract

The effect of aeration on the performance of docosahexaenoic acid (DHA) production by Schizochytrium sp. was investigated in a 1,500-L bioreactor using fed-batch fermentation. Six parameters, including specific growth rate, specific glucose consumption rate, specific lipid accumulation rate, cell yield coefficient, lipid yield coefficient, and DHA yield coefficient, were used to understand the relationship between aeration and the fermentation characteristics. Based on the information obtained from the parameters, a stepwise aeration control strategy was proposed. The aeration rate was controlled at 0.4 volume of air per volume of liquid per minute (vvm) for the first 24 h, then shifted to 0.6 vvm until 96 h, and then switched back to 0.4 vvm until the end of the fermentation. High cell density (71 g/L), high lipid content (35.75 g/L), and high DHA percentage (48.95%) were achieved by using this strategy, and DHA productivity reached 119 mg/L h, which was 11.21% over the best results obtained by constant aeration rate.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

References

  • Alfenore S, Cameleyre X, Benbadis L, Bideaux C, Uribelarrea JL, Goma G, Molina-Jouve C, Guillouet SE (2004) Aeration strategy: a need for very high ethanol performance in Saccharomyces cerevisiae fed-batch process. Appl Microbiol Biotechnol 63:537–542

    Article  CAS  Google Scholar 

  • Chang MH, Kim HJ, Jahng KY, Hong SC (2008) The isolation and characterization of Pseudozyma sp. JCC 207, a novel producer of squalene. Appl Microbiol Biotechnol 78:963–972

    Article  CAS  Google Scholar 

  • Chi ZY, Pyle D, Wen ZY, Frear C, Chen SL (2007) A laboratory study of producing docosahexaenoic acid from biodiesel-waste glycerol by microalgal fermentation. Process Biochem 42:1537–1545

    Article  CAS  Google Scholar 

  • Chi ZY, Liu Y, Frear C, Chen SL (2009) Study of a two-stage growth of DHA-producing marine algae Schizochytrium limacinum SR21 with shifting dissolved oxygen level. Appl Microbiol Biotechnol 81:1141–1148

    Article  CAS  Google Scholar 

  • Dosoretz CG, Chen AC, Grethlein HE (1990) Effect of oxygenation conditions on submerged cultures of Phanerochaete chrysosporium. Appl Microbiol Biotechnol 34:131–137

    Article  CAS  Google Scholar 

  • Fan KW, Chen F, Jones EBG, Vrijmoed LLP (2001) Eicosapentaenoic and docosahexaenoic acids production by and okara-utilizing potential of thraustochytrids. J Ind Microbiol Biotechnol 27:199–202

    Article  CAS  Google Scholar 

  • Ganuza E, Anderson AJ, Ratledge C (2008) High-cell-density cultivation of Schizochytrium sp. in an ammonium/pH-auxostat fed-batch system. Biotechnol Lett 30:1559–1564

    Article  CAS  Google Scholar 

  • Gill I, Valivety G (1997) Polyunsaturated fatty acids, part 1: occurrence, biological activities and applications. Trends Biotechnol 15:401–409

    Article  CAS  Google Scholar 

  • Horrocks LA, Yeo YK (1999) Health benefits of docohexaenoic acid (DHA). Pharmacol Res 40:211–225

    Article  CAS  Google Scholar 

  • Jakobsen AN, Aasen IM, Josefsen KD, Strom AR (2008) Accumulation of docosahexaenoic acid-rich lipid in thraustochytrid Aurantiochytrium sp. strain T66: effects of N and P starvation and O2 limitation. Appl Microbiol Biotechnol 80:297–306

    Article  CAS  Google Scholar 

  • Jiang Y, Fan KW, Wong RT, Chen F (2004) Fatty acid composition and squalene content of the marine microalga Schizochytrium mangrovei. J Agric Food Chem 52:1196–1200

    Article  CAS  Google Scholar 

  • Ji XJ, Huang H, Du J, Zhu JG, Ren LJ, Hu N, Li S (2009) Enhanced 2, 3-butanediol production by Klebsiella oxytoca using a two-stage agitation speed control strategy. Bioresour Technol 100:3410–3414

    Article  CAS  Google Scholar 

  • Liang Y, Sarkany N, Cui Y, Yesuf J, Trushenski J, Blackburn JW (2010) Use of sweet sorghum juice for lipid production by Schizochytrium limacinum SR21. Bioresour Technol 101:3623–3627

    Article  CAS  Google Scholar 

  • Lippmeier JC, Crawford KS, Owen CB, Rivas AA, Metz JG, Apt KE (2009) Characterization of both polyunsaturated fatty acid biosynthetic pathways in Schizochytrium sp. Lipids 44:621–630

    Article  CAS  Google Scholar 

  • Metz JG, Roessler P, Facciotti D, Levering C, Dittrich F, Lassner M, Valentine R, Lardizabal K, Domergue F, Yamada A, Yazawa K, Knauf V, Browse J (2001) Production of polyunsaturated fatty acids by polyketide synthases in both prokaryotes and eukaryotes. Science 293:290–293

    Article  CAS  Google Scholar 

  • Morita N, Nishida T, Tanaka M, Yano Y, Okuyama H (2005) Enhancement of polyunsaturated fatty acid production by cerulenin treatment in polyunsaturated fatty acid-producing bacteria. Biotechnol Lett 27:389–393

    Article  CAS  Google Scholar 

  • Morita E, Kumon Y, Nakahara T, Kagiwada S, Noguchi T (2006) Docosahexaenoic acid production and lipid-body formation in Schizochytrium limacinum SR21. Mar Biotechnol 8:319–327

    Article  CAS  Google Scholar 

  • Murphy J, Riley JP (1962) A modified single solution method for the determination of phosphate in natural waters. Anal Chim Acta 27:31–36

    Article  CAS  Google Scholar 

  • Nakahara T, Yokochi T, Higashihara T, Tanaka S, Yaguchi T, Honda D (1996) Production of docosahexaenoic and docosapentaenoic acids by Schizochytrium sp. isolated from Yap Islands. J Am Oil Chem Soc 73:1421–1426

    Article  CAS  Google Scholar 

  • Ratledge C (2004) Fatty acid biosynthesis in microorganisms being used for single cell oil production. Biochimie 86:807–815

    Article  CAS  Google Scholar 

  • Ren LJ, Huang H, Xiao AH, Lian M, Ji XJ (2009) Enhanced docosahexaenoic acid production by reinforcing acetyl-CoA and NADPH supply in Schizochytrium sp. HX-308. Bioproc Biosyst Eng 32:837–843

    Article  CAS  Google Scholar 

  • Rosa SM, Soria MA, Vélez CG, Galvagno MA (2010) Improvement of a two-stage fermentation process for docosahexaenoic acid production by Aurantiochytrium limacinum SR21 applying statistical experimental designs and data analysis. Bioresour Technol 101:2367–2374

    Article  CAS  Google Scholar 

  • Sijtsma L, de Swaaf ME (2004) Biotechnological production and applications of the ω-3 polyunsaturated fatty acid docosahexaenoic acid. Appl Microbiol Biotechnol 64:146–153

    Article  CAS  Google Scholar 

  • Unagul P, Assantachai C, Phadungruengluij S, Suphantharika M, Tanticharoen M, Verduyn C (2007) Coconut water as a medium additive for the production of docosahexaenoic acid (C22:6 n3) by Schizochytrium mangrovei Sk-02. Bioresour Technol 98:281–287

    Article  CAS  Google Scholar 

  • Ward OP, Singh A (2005) Omega-3/6 fatty acids: alternative sources of production. Process Biochem 40:3627–3652

    Article  CAS  Google Scholar 

  • Wu ST, Yu ST, Lin LP (2005) Effect of culture conditions on docosahexaenoic acid production by Schizochytrium sp. S31. Process Biochem 40:3103–3108

    Article  CAS  Google Scholar 

  • Yamanè T, Shimizu S (1984) Fed-batch techniques in microbial processes. In: Fiechter A (ed) Advances in biochemical engineering/biotechnology. Springer, Berlin, pp 147–194

    Google Scholar 

  • Yaguchi T, Tanaka S, Yokochi T, Nakahara T, Higashihara T (1997) Production of high yields of docosahexaenoic acid by Schizochytrium sp. strain SR21. J Am Oil Chem Soc 74:1431–1434

    Article  CAS  Google Scholar 

Download references

Acknowledgments

This work was financially supported by the Key Program of National Natural Science Foundation of China (no. 20936002), the National Basic Research Program of China (nos. 2007CB707805 and 2009CB724700), the Scientific Research Project for Post-graduate in Jiangsu Province (no. CX07s_032z), the Fifth of Six Projects Sponsoring Talent Summits of Jiangsu Province (2008), and the College Industrialization Project of Jiangsu Province (2009). We also wish to thank both managerial and technical staff of Jiangsu TianKai Biotechnology Co., Ltd. (Nanjing, P. R. China) for providing the manufacturing facilities and technical assistance. We also thank Dr. Mingjie Jin from Michigan State University and Mr. Samuel St-Pierre for their language assistance with this paper.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to He Huang.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Ren, LJ., Ji, XJ., Huang, H. et al. Development of a stepwise aeration control strategy for efficient docosahexaenoic acid production by Schizochytrium sp.. Appl Microbiol Biotechnol 87, 1649–1656 (2010). https://doi.org/10.1007/s00253-010-2639-7

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00253-010-2639-7

Keywords

Navigation