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Advances in ultra-precision machining of bearing rolling elements

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Abstract

Rolling bearings are extensively employed in the modern machinery industry and are critical industrial base elements. The machining accuracy of bearing rolling elements has a great impact on the service performance of rolling bearings. In this work, advances in the ultra-precision machining of bearing rolling elements are summarized, and corresponding outlooks are presented. An introduction to the accuracy requirement of the rolling element and the corresponding basic principles are first discussed. Subsequently, advancements in the ultra-precision machining of bearing balls are reviewed and analysed. Meanwhile, research progress on the ultra-precision machining of bearing rollers is also summarized and compared with the investigations on bearing balls. It is demonstrated that due to the absence of an intercomparison effect in the machining process, the batch accuracy of the bearing roller is lower than that of the bearing ball. Furthermore, more attention should be given to the machining accuracy of the crown profile and spherical datum surface of the bearing roller. Finally, in regard to the above academic achievements, conclusions and outlooks on the ultra-precision machining of bearing rolling elements are given. The advances and outlooks summarized in this work are beneficial to both academic scientists and industrial researchers.

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Funding

The authors would like to thank the National Natural Science Foundation of China (Nos. 52175430, 51935008, and 52105478), Open Fund of Tianjin Key Laboratory of Equipment Design and Manufacturing Technology, and Open Fund of Xinchang Research Institute of Zhejiang University of Technology for the support of this work.

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  1. Tianjin Key Laboratory of Equipment Design and Manufacturing Technology, Tianjin University, Tianjin, 30054, China

    Chunlei He, Jing Zhang, Kun Geng, Meijun Luo, Xiaona Zhang & Chengzu Ren

  2. Tianjin Key Laboratory of the Design and Intelligent Control of the Advanced Mechatronical System, Tianjin University of Technology, Tianjin, 300384, China

    Shuqi Wang

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  1. Chunlei He
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Material preparation was performed by CH, JZ, and KG. Data collection and analysis were performed by SW, ML, and XZ. The first draft of the manuscript was written by CH. CR commented on previous versions of the manuscript. All authors read and approved the final manuscript.

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He, C., Zhang, J., Geng, K. et al. Advances in ultra-precision machining of bearing rolling elements. Int J Adv Manuf Technol 122, 3493–3524 (2022). https://doi.org/10.1007/s00170-022-10086-6

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