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Investigation structure and properties of wire from the alloy of AL-REM system obtained with the application of casting in the electromagnetic mold, combined rolling-extruding, and drawing

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Abstract

The paper presents the results of studies of the structure and properties of a wire with a diameter of 0.5 mm from an alloy of the Al-REM system with a rare-earth metal content of 7–9%. Wire obtained as a result of the implementation of the technology of its manufacture using the methods of casting into an electromagnetic mold (EMM), continuous extruding, and drawing. The rheological properties of the metal of continuously cast round billets from the experimental alloy obtained using an electromagnetic mold are determined. The modeling and analytical assessment of the possibility of carrying out the process of combined rolling-extruding (CRE) of such billets in a closed box-type roll groove of a continuous extruding unit are carried out. The features of metal shaping have been studied. The temperature-speed and technological parameters were found at which the CRE process can be carried out in a stable mode of operation. Data have been obtained for the forces acting on the die and rolls during rolling-extruding. The results of experimental studies of the process of obtaining longish deformed semi-finished products from an experimental alloy on the laboratory unit CRE-200 and the pilot plant unit CRE-400 are presented. The structure of the metal has been studied; data on the ultimate tensile strength, yield strength, relative elongation, and electrical resistance of hot-extruded rods and wires in cold-worked and annealed states have been obtained. It was found that the proposed processing modes make it possible to obtain by the method of combined rolling-extruding rods with a diameter of 9 mm in industrial conditions from longish billets with a diameter of 18 mm, cast by means of EMM. Wire in a cold-deformed and annealed state with a diameter of 0.5 obtained by drawing from the rods with a diameter of 9 mm from an experimental alloy of the Al-REM system containing 7–9% rare-earth metals with the required physical and mechanical properties.

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Funding

The research was carried out within the framework of the state assignment of the Ministry of Science and Higher Education of the Russian Federation (scientific theme code FSRZ-2020-0013). Use of equipment of Krasnoyarsk Regional Center of Research Equipment of Federal Research Center «Krasnoyarsk Science Center SB RAS» is acknowledged.

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Authors and Affiliations

  1. Siberian Federal University, Krasnoyarsk, Krasnoyarsk Region, 660025, Russian Federation

    Sergey Borisovich Sidelnikov, Denis Sergeevich Voroshilov, Mikhail Mikhaylovich Motkov, Viktor Nikolaevich Timofeev, Igor Lazarevich Konstantinov, Nikolay Nikolaevich Dovzhenko, Ekaterina Sergeevna Lopatina, Vadim Mikhaylovich Bespalov, Ruslan Evgenyevich Sokolov & Marina Vladimirovna Voroshilova

  2. LLC «Research and Production Center of Magnetic Hydrodynamics», Krasnoyarsk, Krasnoyarsk Region, 660074, Russian Federation

    Mikhail Mikhaylovich Motkov & Viktor Nikolaevich Timofeev

  3. Institute of General and Inorganic Chemistry of the Academy of Sciences of the Republic of Uzbekistan, Tashkent State Transport University, Tashkent, 100000, Republic of Uzbekistan

    Yulbarskhon Nabievich Mansurov

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  1. Sergey Borisovich Sidelnikov
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  2. Denis Sergeevich Voroshilov
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The authors declare that they are all participants in the work and none of them performed only administrative functions.

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Correspondence to Denis Sergeevich Voroshilov.

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Sidelnikov, S.B., Voroshilov, D.S., Motkov, M.M. et al. Investigation structure and properties of wire from the alloy of AL-REM system obtained with the application of casting in the electromagnetic mold, combined rolling-extruding, and drawing. Int J Adv Manuf Technol 114, 2633–2649 (2021). https://doi.org/10.1007/s00170-021-07054-x

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  • DOI: https://doi.org/10.1007/s00170-021-07054-x

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