Abstract
During internal threading, small alterations in cutting parameters, tool geometry, or process characteristics produce considerable effects on torque and temperature behavior. Understanding these effects is critical to the design and development of new taps. In this work, the torque behavior for a tap operation is evaluated as a function of the number of threads, tool manufacturer, and angle of the taper region of the tool. The chip–tool interface temperature was analyzed, considering the influence of cutting speed and number of threads. Experimental tests were carried out using M10x1.5 taps and cutting speeds of 10 m/min and 25 m/min. Taps with two different geometries were considered in this analysis. The results show a difference in the distribution of the torque along the threads of the conical part between the tools. The presence of adhered material increased the torque during the reverse stage. The torque during the reverse stage for a tap with a damaged tooth was approximately 50% of the torque during the cutting stage. The temperature showed an increase with the number of threads stabilizing between the fourth and fifth threads and increasing again in the sixth filled due to adhesion of workpiece material.
Similar content being viewed by others
References
Lorenz G (1980) On tapping torque and tap geometry. CIRP Ann 29(1):1–4
Reiter AE, Brunner B, Ante M, Rechberger J (2005) Investigation of several PVD coatings for blind hole tapping in austenitic stainless steel. Surf Coat Technol 200:5532–5541
Steininger A, Siller A, Bleicher F (2015) Investigations regarding process stability aspects in thread tapping Al-Si alloys. Procedia Eng 100:1124–1132
Piska M, Sliwkova P (2015) Surface parameters, tribological tests and cutting performance of coated HSS taps. Procedia Eng 100:125–134
Saito Y, Takiguchi S, Yamaguchi T, Shibata K, Kubo T, Watanabe W, Oyama S, Hokkirigawa K (2016) Effect of friction at chip-tool interface on chip geometry and chip snarling in tapping process. Int J Mach Tool Manu 107:60–65
Zhang D, Chen D (1998) Relief-face friction in vibration tapping. Int J Mech Sci 40:1209–1222
Tsao C, Kuo K (2012) Ultrasonic-assisted vibration tapping using taps with different coatings. Trans Nonferrous Metals Soc China 22:764–768
Pawar S, Joshi S (2016) Experimental analysis of axial and torsional vibrations assisted tapping of titanium alloy. Journal of Manufacturing Processes 22:7–20
Bhowmick S, Lukitsch MJ, Alpas AT (2010) Tapping of Al-Si alloys with diamond-like carbon coated and minimum quantity lubrication. J Mater Process Technol 210:2142–2153
Fromentin G, Bierla A, Minfray C, Poulachon G (2010) An experimental study on the effects of lubrication in form tapping. Tribol Int 43(9):1726–1734
Filho SLMR, Vieira JT, Oliveira JA, Arruda EM, Brandão LC (2016) Comparison among different vegetable fluids used in minimum quantity lubrication systems in the tapping process of cast aluminum alloy. J Clean Prod 140:1255–1262
Talib N, Rahim EA (2017) Experimental evaluation of physicochemical properties and tapping torque of hexagonal boron nitride in modified Jatropha oils-based as sustainable metalworking fluids. J Clean Prod 171:743–755
Cao T, Sutherland JW (2002) Investigation of thread tapping load characteristics though mechanistics modelling and experimentation. Int J Mach Tool Manu 42(14):1527–1538
Mezentsec AO, Zhu R, DeVor RE, Kapoor SG, Kline WA (2002) Use of radial forces for fault detection in tapping. Int J Mach Tool Manu 43:479–488
Wan M, Ma Y, Feng J, Zhang W (2017) Mechanics of tapping process with emphasis on measurement of feed error and estimation of its induced indentation forces. Int J Mach Tool Manu 114:8–20
Kaminise AK, Guimaraes G, Da Silva MB (2014) Development of a tool-work thermocouple calibration system with physical compensation to study the influence of tool-holder material on cutting temperature in machining. Int J Adv Manuf Technol 73:735–747
Boud F (2007) Bar diameter as an influencing factor on temperature in turning. Int J Mach Tool Manu 47:223–228
Ueda T, Nozaki R, Hosokawa A (2007) Temperature measurement of cutting edge in drilling—effect of oil mist. Procedia CIRP 56:93–96
Tillmann W, Vogli E, Herper J, Biermann D, Pantke K (2010) Development of temperature sensor thin films to monitor turning processes. Int J Mater Process Tech 210:819–823
Biermann D, Kirschner M, Pantke K, Tillmann W, Herper J (2013) New coating systems for temperature monitoring in turning processes. Int J Surf Coat Tech 215:376–380
Beno T, Hulling U (2012) Measurement of cutting edge temperature in drilling. Procedia CIRP 3:531–536
Tanaka R, Yamazaki S, Hosokawa A, Furumoto T, Ueda T, Okada M (2013) Analysis of cutting behavior during tapping and measurement of tool edge temperature measured by two-color pyrometer. J Adv Mech Des Syst Manuf 7:115–124
Han S, Faverjon P, Valiorgue F, Joël R (2017) Heat flux density distribution differences in four machining processes of AlSi7 block: MQL drilling, tapping, reaming and dry milling. Procedia CIRP 58:61–66
Bobzin K (2017) High-performance coating for cutting tools. CIRP J Manuf Sci Technol 18:1–9
Da Silva MB, Mota PR, Reis AM, Ezugwu EO, Machado ÁR (2013) Tool wear when tapping operation of compacted graphite iron. Proc Inst Mech Eng B J Eng Manuf 1:1–10
De Barros TN, Guimarães GP, Da Silva MB, Pereira IC (2016) Comparison of tapping and form tapping processes using dynamic force analysis, 13° International Conference on High Speed Machining, France. October 2016, 1–7
Da Silva MB, Wallbank J (1999) Cutting temperature: prediction and measurement methods—a review. J Mater Process Technol 88:195–202
Acknowledgments
Special acknowledgments to OSG, Guhring, FAPEMIG, Capes, CNPq, and Federal University of Ouro Preto.
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher’s note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Pereira, I.C., Vianello, P.I., Boing, D. et al. An approach to torque and temperature thread by thread on tapping. Int J Adv Manuf Technol 106, 4891–4901 (2020). https://doi.org/10.1007/s00170-020-04986-8
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-020-04986-8