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Novel servo-feed-drive model considering cutting force and structural effects in milling to predict servo dynamic behaviors

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A Publisher Correction to this article was published on 19 March 2020

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Abstract

This paper presents an integrated servo-feed-drive model including the cutting force and structural effect to predict tracking errors in an end-milling process. Most conventional approaches consider the cutting force to be an equivalent torque to servo feed drive. However, in addition to acting as the equivalent torque to the servo feed drive, cutting forces also cause the machine table to vibrate. This paper considers the aforementioned cutting-force effects to predict tracking errors and then verifies the tracking errors using experimental results. Experiments are conducted on a 3-axis computer numerical control (CNC) machining center to validate the tracking errors predicted by the proposed servo-feed-drive model. For one case study, the peak-to-peak tracking errors from the experimental, proposed, and traditional models are 3 μm, 2.8 μm, and 0.5 μm, respectively, for the x-axis, and 2.1 μm, 1.7 μm, and 0.4 μm, respectively, for the y-axis. The experimental results illustrate that the tracking errors predicted using the proposed model are more accurate than those predicted using the traditional model without consideration of the transmission path. Therefore, it can be concluded that the proposed integrated model provides much accurate tracking-error prediction, and thus, the ball-screw and machine-table flexibilities should be considered.

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  • 19 March 2020

    In the accepted paper, the authors��� affiliation has been wrongly typeset as People���s Republic of China, but this should read Taiwan. The correct affiliations are shown below.

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Funding

The financial supports were provided by the Ministry of Science and Technology, R. O. C., under the grant MOST 106-2221-E-002-240-MY2, 107-2218-E-002-071 and by Precision Machinery Research and Development Center (PMC), R. O. C.

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Authors and Affiliations

  1. Department of Mechatronics Engineering, National Kaohsiung University of Science and Technology, Kaohsiung City, 824, Taiwan, People’s Republic of China

    Chen-Jung Li

  2. Department of Mechanical Engineering, National Chung Cheng University, Chiayi County, 621, Taiwan, People’s Republic of China

    Hsiang-Chun Tseng & Chih-Chun Cheng

  3. Department of Mechanical Engineering, National Taiwan University, Taipei City, 106, Taiwan, People’s Republic of China

    Meng-Shiun Tsai

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  1. Chen-Jung Li
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  2. Hsiang-Chun Tseng
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  3. Meng-Shiun Tsai
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  4. Chih-Chun Cheng
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Correspondence to Hsiang-Chun Tseng.

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Li, CJ., Tseng, HC., Tsai, MS. et al. Novel servo-feed-drive model considering cutting force and structural effects in milling to predict servo dynamic behaviors. Int J Adv Manuf Technol 106, 1441–1451 (2020). https://doi.org/10.1007/s00170-019-04778-9

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  • DOI: https://doi.org/10.1007/s00170-019-04778-9

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