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Wrinkling prediction for GPa-grade steels in sheet metal forming process

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Abstract

This paper newly proposes a phenomenological wrinkling criterion to predict the formation of severe wrinkling in GPa-grade steels by adopting a critical amount of compressive strain with respect to the specific triaxiality and the geometrical bending strain, which were updated incrementally. To enhance the accuracy of the wrinkling criterion during the sheet metal forming process, the non-flange and flange wrinkling criteria were separately applied to the adapted region, which was distinguished from the entire domain by checking the blank holding pressure (BHP) caused by the contact pressure between the sheet and binder, systematically. The proposed wrinkling criterion exhibits superior performance in the prediction of experimental wrinkles that occur in the B-pillar and crash forming with a TRIP1180 sheet when compared with conventional criteria such as geometrical bending strain, thickness strain, and potential wrinkling.

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Funding

Author Prof. Jonghun Yoon has received research funding from the Steel Solution Marketing Department, POSCO, and “Human Resources Program in Energy Technology” of the Korean Institute of Energy Technology Evaluation and Planning (KETEP), granted by the Ministry of Trade, Industry & Energy, Republic of Korea (no. 20174010201310).

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Author notes

  1. Chanhee Won and Hyung-gyu Kim contributed equally to this work.

Authors and Affiliations

  1. Department of Mechanical Design Engineering, Hanyang University, 222, Wangsimni-ro, Seongdonggu, Seoul, 04763, Republic of Korea

    Chanhee Won & Hyung-gyu Kim

  2. Steel Solution Marketing Department, POSCO, Incheon, 21985, Republic of Korea

    Seokryul Lee & Dongjin Kim

  3. School of Materials Science and Engineering, Kyungpook National University, 80 Daehakro, Bukgu, Daegu, 702-701, Republic of Korea

    Sunghyuk Park

  4. Department of Mechanical Engineering, Hanyang University, 55 Hanyangdaehak-ro, Sangnok-gu, Ansan-si, Gyeonggi-do, 15588, Republic of Korea

    Jonghun Yoon

Authors
  1. Chanhee Won
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  2. Hyung-gyu Kim
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  3. Seokryul Lee
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  4. Dongjin Kim
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  5. Sunghyuk Park
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  6. Jonghun Yoon
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Correspondence to Jonghun Yoon.

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Won, C., Kim, Hg., Lee, S. et al. Wrinkling prediction for GPa-grade steels in sheet metal forming process. Int J Adv Manuf Technol 102, 3849–3863 (2019). https://doi.org/10.1007/s00170-019-03518-3

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  • DOI: https://doi.org/10.1007/s00170-019-03518-3

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