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Machining mechanism in pulsed magnetic treatment for micro-tools

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Abstract

A new tool strengthening method for micro-tools using pulsed magnetic treatment has been experimentally investigated. Compared with the conventional tool strengthening method, the pulsed magnetic treatment of micro-tools enables effectively reduce tool wear both by improving the mechanical properties of the tool material and changing the tool-chip contact friction mechanism which results in efficient chip removal and good surface quality. On account of this method, the untreated and treated micro-tools and three different magnetic properties of ferromagnetic, paramagnetic, and diamagnetic workpiece materials were used to perform comparative cutting experiments. The tool wear, cutting force, and surface roughness were measured to quantitatively investigate the influence of magnetic treatment on the micro-cutting process. Results showed that wear resistance of micro-tools could be improved when machining ferromagnetic and paramagnetic materials, of which the minor flank wear could be reduced by up to 56%. However, the tool wear increased when machining the diamagnetic materials. On the basis of relationship between micro-tool, micro-chip, and workpiece, the machining mechanism is analyzed in detail in pulsed magnetic treatment for micro-tools.

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Funding

This work was supported by National Natural Science Foundation of China (No. 50935001, No. 51575049, and No. 61673383).

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Author notes

  1. Liping Ma and Xibin Wang contributed equally to this work and should be considered co-first authors

Authors and Affiliations

  1. Research Center of Precision Sensing and Control, Institute of Automation, Chinese Academy of Sciences, Beijing, 100190, China

    Liping Ma, Yan Liu & Dapeng Zhang

  2. Key Laboratory of Fundamental Science for Advanced Machining, Beijing Institute of Technology, Beijing, 100081, China

    Xibin Wang & Zhiqiang Liang

Authors
  1. Liping Ma
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  2. Xibin Wang
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  3. Zhiqiang Liang
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  4. Yan Liu
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  5. Dapeng Zhang
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Corresponding author

Correspondence to Liping Ma.

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Ma, L., Wang, X., Liang, Z. et al. Machining mechanism in pulsed magnetic treatment for micro-tools. Int J Adv Manuf Technol 101, 2391–2406 (2019). https://doi.org/10.1007/s00170-018-3105-4

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  • DOI: https://doi.org/10.1007/s00170-018-3105-4

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