Abstract
Gears need to be modified in order to meet different application scenarios. Currently, the common method to process the modification is to copy the shape of the modification from grinding wheels or honing wheels to gears, which is less flexible. In this article, a new topology modification method is proposed based on external tooth-skipped gear honing. The new method using the same worm-shaped honing wheel could process different modifications on gears without any modification shape on the wheel. This means no more new dressing wheel for a new modification and thus lower cost. The modification method is demonstrated and compared with other methods to illustrate its characteristics. The control flow of the method is illustrated and the problems in the control are analyzed. Experiments are conducted to verify the feasibility of processing topology modification with this new method.
Similar content being viewed by others
References
Karpuschewski B, Knoche HJ, Hipke M (2008) Gear finishing by abrasive processes. CIRP Ann: Manuf Techn 57:621–640. doi:10.1016/j.cirp.2008.09.002
Wagaj P, Kahraman A (2002) Influence of tooth profile modification on helical gear durability. J Mech Des 124(9):501–510. doi:10.1115/1.1485289
Shi ZY, Kang Y, Lin JC (2010) Comprehensive dynamics model and dynamic response analysis of a spur gear pair based on gear pair integrated error. J Mech Eng 46(17):55–61. doi:10.3901/JME.2010.17.055
Gonzalez IP, Fuentes A, Litvin FL, Hayasaka K, Yukishima K (2005) Modified surface topology of involute helical gears developed for improvement of bearing contact and reduction of transmission errors. ASME 2005 International Design Engineering Technical Conferences & Computers and Information in Engineering Conference, USA
He K, Li GL, Li XG (2017) The second envelope method of point-vector and its application on worm wheel grinding modified gear. Int J Adv Manuf Technol 88(9):3175–3184. doi:10.1007/s00170-016-9028-z
Lee CK, Chen CK (2001) Determination of the critical modification coefficient for a cylindrical worm gear drive with the worm generated by a surface of revolution. Proc IMechE, Part B: J Engineering Manufacture 215:1425–1435. doi:10.1243/0954405011519051
Sankar S, Nataraj M (2011) Profile modification—a design approach for increasing the tooth strength in spur gear. Int J Adv Manuf Technol 55(1):1–10. doi:10.1007/s00170-010-3034-3
Ghribi D, Bruyère J, Velex P, Octrue M, Haddar M (2012) A contribution to the design of robust profile modifications in spur and helical gears by combining analytical results and numerical simulations. J Mech Des 134(6):061011-1–061011-9. doi:10.1115/1.4006740
Jiang JK, Fang ZD, Jia HT (2014) Research on design and CNC grinding machine for diagonal modified helical gear. J Mech Eng 50(19):158–165. doi:10.3901/JME.2014.19.158
Wang YZ, Hou LW, Chu XM, Yin YY (2017) An efficient honing method for face gear with tooth profile modification. Int J Adv Manuf Technol 90(1):1155–1163. doi:10.1007/s00170-016-9447-x
Ling SY, Lou ZF, Wang LD, Ma Y (2013) Optimal forming principle and grinding experiment of the ultra-precision involute profile. Proc IMechE, Part B: J Engineering Manufacture 227(3):375–382. doi:10.1177/0954405412469554
Huang CL, Fong ZH (2011) Modified-roll profile correction for a gear shaping cutter made by the lengthwise-reciprocating grinding process. J Mech Des 133(4):041001-1–041001-7. doi:10.1115/1.4003683
Miller B (2014) Topological gear grinding methods. Gear Solutions 5:47–54
Schnider T (2009) The most recent development trends in gear honing. Proceedings of MPT2009-Sendai JSME International Conference on Motion and Power Transmissions, Japan, 163–167
Huang TN, Zhong XQ (1973) Gear dynamic whole error curve and the methodology of the measurement. Sci in China 4:434–453
Zhang ZL, Huang TN, Huang SL, Kang DY, Wang H, Duan RG, Xu L (1997) A new kind of gear measurement technique. Meas Sci Technol 8:715–720. doi:10.1088/0957-0233/8/7/004
Shi ZY, Lin JC, Yu B (2013) A new method for gear honing, China, CN201310161209.1, 2013-05-04
Yu B, Lin JC, Shi ZY (2015) Kinematics model for tooth-skipped gear honing. Proceedings of the ASME 2015 international design engineering technical conferences & computers and information in engineering conference, USA. doi: 10.1115/DETC201546682
Litvin FL (1994) Gear geometry and applied theory. PTR Prentice Hall, Eaglewood Cliffs
Litvin FL, Vecchiato D, Yukishima K, Fuentes A, Gonzalez IP, Hayasaka K (2006) Reduction of noise of loaded and unloaded misaligned gear drives. Comput Method Appl M 195:5523–5536. doi:10.1016/j.cma.2005.05.055
Bouzakis KD, Lili E, Michailidis N, Friderikos O (2008) Manufacturing of cylindrical gears by generating cutting processes: a critical synthesis of analysis methods. CIRP Ann: Manuf Techn 57:676–696. doi:10.1016/j.cirp.2008.09.001
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Funding
This work was funded by National Natural Science Foundation of China (51375026) and Beijing Natural Science Foundation (3132009).
Rights and permissions
About this article
Cite this article
Yu, B., Shi, Z. & Lin, J. Topology modification method based on external tooth-skipped gear honing. Int J Adv Manuf Technol 92, 4561–4570 (2017). https://doi.org/10.1007/s00170-017-0463-2
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-017-0463-2