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A new method of manufacturing a rapid tooling with different cross-sectional cooling channels

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Abstract

The cooling effect is better than conventional cooling channels because the conformal cooling channels have a uniform distance between the mold surfaces and the channels. In this study, a new method aiming to enhance cooling efficiency in the low-pressure wax injection molding process was proposed. It was found that a reduction in cooling time of about 81% can be obtained when a wax injection mold with conformal cooling channels is compared to that without cooling channels. In addition, a rapid tooling fabricated by this technology has some distinct advantages such as rapid tooling size, interior quality of conformal cooling channels, production costs, and post-processing operations compared to the selective laser sintering technology, selective laser melting technology, and diffusion bonding technology.

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Correspondence to Chil-Chyuan Kuo.

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Kuo, CC., Chen, WH., Zhang, JW. et al. A new method of manufacturing a rapid tooling with different cross-sectional cooling channels. Int J Adv Manuf Technol 92, 3481–3487 (2017). https://doi.org/10.1007/s00170-017-0423-x

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  • DOI: https://doi.org/10.1007/s00170-017-0423-x

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