Skip to main content
SpringerLink
Log in

Experimental research on the optimization of precision electrochemical machining feed mode of diamond-hole grille

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

With a view to improve the stability and localization of electrochemical machining of diamond-shaped holes, as well as reducing stray corrosion of side walls, this paper proposes a packet pulse-matched composite feed mode based on linear feed and composite feed modes. After a study of those three feed modes, it is theoretically found that packet pulse-matched composite feed mode enhances the machining stability and localization of diamond holes. Based upon a self-developed vibrating feed ECM machine tool and packet pulse-matched control system, comparative tests conducted between cathode linear, composite, and packet pulse-matched composite feed modes show that packet pulse-matched composite feed mode has the capacity to optimize the process stability and localization of diamond holes markedly.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Log in via an institution

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Institutional subscriptions

Similar content being viewed by others

References

  1. Yu XH, Zhao MY (2007) A study on stealth technology in UAV inlet design. Flight Dynamics 04:69–72

    Google Scholar 

  2. Jiang SC, Xing LY, Li BT, Chen XB (2006) Study on wave absorbing properties advanced stiffened grid structure. Journal of Aeronautical Materials 03:196–198

    Google Scholar 

  3. Peng XL, Xu YM, Liang DP (2009) Analysis of absorbing ability of the carbon fiber composite grid structures filled with foams. J Compos Mater 03:162–168

    Google Scholar 

  4. Briscoe CR, Mantell SC, Davidson JH (2010) Shear bucking in foam-filled web core sandwich panels using a Pasternak foundation model. Thin-Walled Struct 48(6):460–468

    Article  Google Scholar 

  5. Hutchinson RG, Fleck NA (2006) The structural performance of the periodic truss. J Mech Phys Solids 54:756–782

    Article  MathSciNet  MATH  Google Scholar 

  6. Liu Y, Zhu D, Zeng YB, Huang SF, Yu HB (2010) Experimental investigation on complex structures machining by electrochemical micromachining technology. Chin J Aeronaut 05:578–584

    Google Scholar 

  7. Alexandre S, Atanas I (2013) Recent developments and research challenges in electrochemical micromachining (μECM). Int J Adv Manuf Technol 69:563–581

    Article  Google Scholar 

  8. Fang XL, Qu NS, Li HS, Zhu D (2013) Effects of hollow hole structure of electrode on electrochemical machining of square holes in titanium alloys. Journal of South China University of Technology (NATURAL SCIENCE EDITION) 09:137–142

    Google Scholar 

  9. Zhang CF, Sun LL, Zhang ZY (2015) Micro electrochemical milling machining technology for micro square holes of elastic material. Manufacturing Technology and Machine Tool 03:101–104

    Google Scholar 

  10. Wang W, Zhu D, Qu NS, Huang SF, Fang XL (2010) Electrochemical drilling inclined holes using wedged electrodes. Int J Adv Manuf Technol 479-12

  11. Wang MH, Liu WS, Peng W (2014) Multiphysics research in electrochemical machining of internal spiral hole. Int J Adv Manuf Technol 745-8

  12. Mi D, Natsu W (2015) Proposal of ECM method for holes with complex internal features by controlling conductive area ratio along tool electrode. Precis Eng 42:179–186

    Article  Google Scholar 

  13. Mi D, Natsu W (2016) Simulation of micro ECM for complex-shaped holes. Procedia CIRP 42

  14. Jo CH, Kim BH, Chu CN (2009) Micro electrochemical machining for complex internal micro features. In CIRP Annals - Manufacturing Technology 58(1):181–184

    Article  Google Scholar 

  15. Xu JW, Yun NZ, Wang JY, Tian JA, Xu WJ (2008) Electro-chemical machining technique. National Defense Industry Press, Beijing, pp. 46–47 [Chinese]

    Google Scholar 

Download references

Author information

Authors and Affiliations

  1. College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, 210016, China

    Jianshe Zhao, Xiangli Zhang, Zhenwen Yang & Yanming Lü

  2. Digital ECM Building Laboratory of Jiangsu Province, Changzhou Institute of Technology, Changzhou, 213002, China

    Yafeng He

Authors
  1. Jianshe Zhao
    View author publications

    You can also search for this author in PubMed Google Scholar

  2. Xiangli Zhang
    View author publications

    You can also search for this author in PubMed Google Scholar

  3. Zhenwen Yang
    View author publications

    You can also search for this author in PubMed Google Scholar

  4. Yanming Lü
    View author publications

    You can also search for this author in PubMed Google Scholar

  5. Yafeng He
    View author publications

    You can also search for this author in PubMed Google Scholar

Corresponding author

Correspondence to Jianshe Zhao.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Zhao, J., Zhang, X., Yang, Z. et al. Experimental research on the optimization of precision electrochemical machining feed mode of diamond-hole grille. Int J Adv Manuf Technol 91, 147–153 (2017). https://doi.org/10.1007/s00170-016-9740-8

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-016-9740-8

Keywords

Search

Navigation