Skip to main content
Log in

Relief grinding of planar double-enveloping worm gear hob using a four-axis CNC grinding machine

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Compared with single-enveloping worm gearing, double-enveloping worm gearing can provide the same load capacity with a more compact volume and a higher efficiency. However, that the relief grinding of its hob can not be finished automatically till now limits its applications because all of the cutting edges on the hob have different shapes and spiral angles. In this paper, a pioneering method is proposed to relief grind the planar double-enveloping worm gear hob by adding two additional translational motions of the generating plane in addition to the rotation motions of the hob and the generating plane. A mathematic model is built for the relief grinding of the hob. A series of related data of the four motion parameters when grinding different points of the land edges of the different hob teeth are solved out, and the relief surfaces of different hob teeth can be ground continuously by using the data. The method is verified by using software VERICUT. Furthermore, a worm gear hob is relief ground on a four-axis CNC enveloping worm grinding machine by using this method.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Maitra GM (1994) Handbook of gear design. Tata McGraw-Hill Education

  2. Radzevich SP (2012) Dudley’s handbook of practical gear design and manufacture, Second Edition. CRC Press

  3. Bhandari VB (2010) Design of machine elements. Tata McGraw-Hill Education

  4. Zhou L (2005) Modification principle and manufacturing skill of enveloping worm. National University of Defense Technology Press, Changsha

  5. Li G, Sun M, Li X, Liu F, Huang C (2011) Improved relief grinding method of gear hob with equal relief angle. Chinese J Mech Eng 24(5):842–850

    Article  Google Scholar 

  6. Simon V (1982) Grinding wheel profile for hob relief grinding. J Mech Des 104(4):731–742. doi:10.1115/1.3256420

    Article  Google Scholar 

  7. Simon V (1988) Computer aided manufacturing of high precision hobs. Int J Mach Tools Manuf 28(4):443–452. doi:10.1016/0890-6955(88)90057-0

    Article  Google Scholar 

  8. Simon V (1993) Hob for worm gear manufacturing with circular profile. Int J Mach Tools Manuf 33(4):615–625. doi:10.1016/0890-6955(93)90096-D

    Article  Google Scholar 

  9. Yoshino H, Ishibashi A (1989) Design and manufacture of gear cutting tools and gears with an arbitrary profile: a method for calculating grinding wheel-profile for hob finishing. JSME Int J Ser 3, Vib, Control Eng, Eng Ind 32(1):124–130. doi:10.1299/jsmec1988.32.124

    Google Scholar 

  10. Ariura Y, Umezaki Y (2003) High accurate hobbing with specially designed finishing hobs. Gear Technol 20(6):20–27

    Google Scholar 

  11. Ding N (ed.) (1990) Mechanical processing technology dictionary. Academe Press

  12. Wang Q (2008) Metal-cutting principles and tools. China Machine Press

  13. Moltrecht KH (1981) Machine shop practice. Industrial Press Inc.

  14. Hao J, Zhang G, Shi Q (2010) Research and application on annular worm gear hob relieving grinding—annular worm gear hob theory. J Chongqing University of Technol(Natural Science) 24:23–28. doi:10.3969/j.issn.1674-8425-B.2010.06.006

    Google Scholar 

  15. Dong L (2013) Study on nc machining technologies of toroidal worm wheel hob. PhD thesis, China Agricultural University

  16. Chen F, Bin H (2009) A novel CNC grinding method for the rake face of a taper ball-end mill with a CBN spherical grinding wheel. Int J Adv Manuf Technol 41(9-10):846–857. doi:10.1007/s00170-008-1554-x

    Article  Google Scholar 

  17. Pham TT, Ko SL (2010) A practical approach for simulation and manufacturing of a ball-end mill using a 5-axis CNC grinding machine. J Mech Sci Technol 24(1):159–163. doi:10.1007/s12206-009-1117-6

    Article  Google Scholar 

  18. Rababah M, Almagableh A, Aljarrah M (2013) Five-axis rake face grinding of end-mills with circular-arc generators. International Journal on Interactive Design and Manufacturing (IJIDeM) pp 1–9, doi:10.1007/s12008-013-0198-8

  19. Rababah MM, Chen ZC (2013) An automated and accurate CNC programming approach to five-axis flute grinding of cylindrical End-Mills using the direct method. J Manuf Sci Eng 135(1):011,011–1–011,011–11

    Article  Google Scholar 

  20. Wang L, Chen Z, Li J, Sun J (2015) A novel approach to determination of wheel position and orientation for five-axis CNC flute grinding of end mills. The International Journal of Advanced Manufacturing Technology pp 1–16, doi:10.1007/s00170-015-7851-2

  21. Dong X (2004) Design and modification of enveloping worm gearing. Mechanical Industry Press, Beijing

    Google Scholar 

  22. Tang J, Yin F, Chen X (2013) The principle of profile modified face-gear grinding based on disk wheel. Mech Mach Theory 70:1–15. doi:10.1016/j.mechmachtheory.2013.06.013

    Article  Google Scholar 

  23. Yang X, Tang J (2014) Research on manufacturing method of cnc plunge milling for spur face-gear. J Mater Process Technol 214(12):3013–3019. doi:10.1016/j.jmatprotec.2014.07.010

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Haitao Li.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Liu, G., Wei, W., Dong, X. et al. Relief grinding of planar double-enveloping worm gear hob using a four-axis CNC grinding machine. Int J Adv Manuf Technol 89, 3631–3640 (2017). https://doi.org/10.1007/s00170-016-9325-6

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-016-9325-6

Keywords

Navigation