Abstract
The whole hot bending process of SUS 304 stainless sheet with resistance heating is systematically investigated from resistance heating to unloading after bending. The relationship between the heating temperature and heating time with different direct current is discussed. Moreover, the effect of heating current on the springback of bended sample is developed. The microstructure of the sheets heated by different values and the consequent influences on the springback of the bended sheet is observed and analyzed. Besides, the FEM calculation by Abaqus software is conducted to simulate the whole process of resistance heating, hot bending, and rebounding of the metal sheet. The stress and strain distribution of the metal sheet in bending is presented by the numerical simulation. The simulation results, such as the temperature variation with time and current in resistance heating and the springback of the unloaded samples, are in good agreement with those of the experiments.
Similar content being viewed by others
References
Zheng Q, Shimizu T, Yang M (2015) Finite element analysis of springback behavior in resistance heating assisted microbending process. J Mech Eng 2, 14-00413-00414-00413. doi:10.1299/mej.14-00413
Mori K, Maki S, Tanaka Y (2005) Warm and hot stamping of ultra high tensile strength steel sheets using resistance heating. Cirp Ann-Manuf Techn 54:209–212
Sun CN, Zhang HH (2013) Microstructural evolution and quenching properties of 22MnB5 steel for hot stamping during resistance heating. Adv Mater Res 849:75–80
Zhang X, Yu HP, Li CF (2014) Multi-filed coupling numerical simulation and experimental investigation in electromagnetic riveting. Int J Adv Manuf Technol 73:1751–1763
Mamalis AG, Kundrak J, Manolakos DE, Gyani K, Markopoulos A, Horvath M (2003) Effect of the workpiece material on the heat affected zones during grinding: a numerical simulation. Int J Adv Manuf Technol 22:761–767
Wang WM, Li DY, Hu J, Peng YH, Zhang YS (2005) Numerical simulation of fluid flow and heat transfer in a plasma spray gun. Int J Adv Manuf Technol 26:537–543
Mohamed ALMO, Warkentin A, Bauer R (2012) Variable heat flux in numerical simulation of grinding temperatures. Int J Adv Manuf Technol 63:549–554
Liu Z, Pan M, Zhang A, Zhao Y, Yang Y, Ma C (2015) Thermal characteristic analysis of high-speed motorized spindle system based on thermal contact resistance and thermal-conduction resistance. Int J Adv Manuf Technol 76:1913–1926
Song C, Yang Y, Liu Y, Luo Z, Yu J-K (2015) Study on manufacturing of W-Cu alloy thin wall parts by selective laser melting. Int J Adv Manuf Technol 78:885–893
Milani AS, Dabboussi W, Nemes JA, Abeyaratne RC (2009) An improved multi-objective identification of Johnson-Cook material parameters. Int J Impact Eng 36:294–302
Tanaka K, Matsuura Y, Harada R, Katayama T, Enoki S (2014) FEM analysis of the temperature distribution of CFRTP pipe mold with direct resistance heating. High Perf Opt Des Strcut Mater 137:265–272. doi:10.2495/HPSM140241
Wang GF, Wang B, Jang SS, Zhang KF (2012) Pulse current auxiliary thermal deep drawing of SiCp/2024Al composite sheet with poor formability. J Mater Eng Perform 21:2062–2066
Sweet JN, Roth EP, Moss M (1987) Thermal-conductivity of inconel-718 and 304 stainless-steel. Int J Thermophys 8:593–606
Santos MT, Muterlle PV, De Carvalho GC (2015) Emissivity characterization in stainless steels alloys for application in hydroelectric turbines. Appl Mech Mater 719–720:3–12
Bukhanovsky VV, Grechanyuk NI, Minakova RV, Mamuzich I, Kharchenko VV, Rudnitsky NP (2011) Production technology, structure and properties of Cu-W layered composite condensed materials for electrical contacts. Int J Refract Met Hard Mater 29:573–581
Sang HL, Su YK, Ham HJ (2012) Thermal conductivity of tungsten–copper composites. Thermochim Acta 542:2–5
Li C, Jiang S, Zhang K (2012) Pulse current-assisted hot-forming of light metal alloy. Int J Adv Manuf Technol 63:931–938
Li C, Zhang KF, Jiang SS, Zhao ZP (2012) Pulse current auxiliary bulging and deformation mechanism of AZ31 magnesium alloy. Mater Des 34:170–178
Thipprakmas S, Boochakul U (2015) Comparison of spring-back characteristics in symmetrical and asymmetrical u-bending processes. Int J Precis Eng Man 16:1441–1446
Zong YY, Liu P, Guo B, Shan DB (2015) Springback evaluation in hot v-bending of Ti-6Al-4V alloy sheets. Int J Adv Manuf Technol 76:577–585
Das A, Tarafder S (2009) Experimental investigation on martensitic transformation and fracture morphologies of austenitic stainless steel. Int J Plast 25:2222–2247
Pande CS, Rath BB, Imam MA (2004) Effect of annealing twins on Hall–Petch relation in polycrystalline materials. Mater Sci Eng A 367:171–175
Tavares SSM, Pardal JM, Gomes da Silva MJ, Abreu HFG, da Silva MR (2009) Deformation induced martensitic transformation in a 201 modified austenitic stainless steel. Mater Charact 60:907–911
Zheng Q, Shimizu T, Shiratori T, Yang M (2014) Tensile properties and constitutive model of ultrathin pure titanium foils at elevated temperatures in microforming assisted by resistance heating method. Mater Des 63:389–397
Sahlaoui H, Makhlouf K, Sidhom H, Philibert J (2004) Effects of ageing conditions on the precipitates evolution, chromium depletion and intergranular corrosion susceptibility of AISI 316L: experimental and modeling results. Mat Sci Eng A-Struct 372:98–108
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Nie, D., Lu, Z. & Zhang, K. Hot bending behavior of SUS 304 stainless steel sheet assisted by resistance heating: multi-field coupling numerical simulation and experimental investigation. Int J Adv Manuf Technol 87, 2763–2774 (2016). https://doi.org/10.1007/s00170-016-8653-x
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-016-8653-x