Skip to main content
Log in

A new approach for deformation history of material elements in hole-flanging produced by single point incremental forming

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

This paper combines plasticity and circle grid analysis to investigate the deformation mechanics and failure in hole-flanging produced by single point incremental forming (SPIF). The approach is based on circle grid analysis and allows tracing strains and stresses along the deformation history of material to compare their maximum achievable values against necking and fracture limits in the principal strain and stress spaces. The overall methodology draws from the independent characterization of necking and fracture limits by means of sheet metal formability tests to the appraisal of strain loading paths in hole-flanging with blanks having different pre-cut hole diameters. The work is supported by experimentation in aluminium AA1050-H111 and the overall investigation widens previous research in the field by presenting the first set of experimental data covering the history of material strains, stresses and their corresponding formability limits.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Jeswiet J, Micari F, Hirt G, Bramley A, Duflou J, Allwood J (2005) Asymmetric single point incremental forming of sheet metal. Annals of CIRP 54:623–650

    Google Scholar 

  2. Echrif SBM, Hrairi M (2011) Research and progress in incremental sheet forming processes. Mater Manuf Process 26:1404–1414

    Article  Google Scholar 

  3. Silva MB, Skjoedt M, Atkins AG, Bay N, Martins PAF (2008) Single point incremental forming and formability/failure diagrams. J Strain Anal Eng Des 43:15–36

    Article  Google Scholar 

  4. Cui Z, Gao L (2010) Studies on hole-flanging process using multistage incremental forming. CIRP J Manuf Sci Technol 2:124–128

    Article  Google Scholar 

  5. Petek A, Kuzman K, Fijavž R (2011) Backward drawing of necks using incremental approach. Key Eng Mater 473:105–112

    Article  Google Scholar 

  6. Centeno G, Silva MB, Cristino V, Vallellano C, Martins PAF (2012) Hole-Flanging by Incremental Sheet Forming. Int J Mach Tool Manuf 59:46–54

    Article  Google Scholar 

  7. Silva MB, Teixeira P, Reis A, Martins PAF (2013) On the formability of hole-flanging by incremental sheet forming. J Mater Des Appl 227:91–99

    Google Scholar 

  8. Keeler SP (1968) Circular Grid System — A valuable aid for evaluating sheet metal formability. SAE Technical Paper 680092

  9. Goodwin G (1968) Application of strain analysis to sheet metal forming problems in the press shop. SAE Technical Paper 680093

  10. Westergaard HM (1920) On the resistance of ductile materials to combined stresses. J Frankl Inst 189:627–640

    Article  Google Scholar 

  11. Glover G, Duncan JL, Embury JD (1977) Failure maps for sheet metal. Met Technol 4:153–159

    Article  Google Scholar 

  12. NP EN 10 002–1 (2006) Metallic materials: Tensile test. Part 1: method of testing at room temperature (Portuguese Standard)

  13. Silva MB, Nielsen PS, Bay N, Martins PAF (2011) Failure mechanisms in single-point incremental forming of metals. Int J Adv Manuf Technol 56:893–903

    Article  Google Scholar 

  14. Atkins AG (1997) Fracture mechanics and metal forming: damage mechanics and the local approach of yesterday and today. In: Rossmanith HP (ed) Fracture Research in Retrospect. A. A. Balkema, Rotterdam, pp 327–350

    Google Scholar 

  15. Hill R (1948) A theory of yielding and plastic flow of anisotropic metals. Proc R Soc Lond Ser A 193:281–297

    Article  MATH  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to P. A. F. Martins.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Montanari, L., Cristino, V.A., Silva, M.B. et al. A new approach for deformation history of material elements in hole-flanging produced by single point incremental forming. Int J Adv Manuf Technol 69, 1175–1183 (2013). https://doi.org/10.1007/s00170-013-5117-4

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-013-5117-4

Keywords

Navigation