Skip to main content
Log in

Dynamic job-shop scheduling with sequence-dependent setup times: simulation modeling and analysis

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

This paper presents the salient aspects of a simulation-based experimental study of scheduling rules for scheduling a dynamic job shop in which the setup times are sequence-dependent. A discrete event simulation model of the job shop system is developed for the purpose of experimentation. Seven scheduling rules from the literature are incorporated in the simulation model. Five new setup-oriented scheduling rules are proposed and implemented. Simulation experiments were conducted under various experimental conditions characterized by factors such as shop load, setup time ratios, and due date tightness. The results indicate that setup-oriented rules provide better performance than ordinary rules. The difference in performance between these two groups of rules increases with the increase in shop load and setup time ratio. One of the proposed rules performs better for mean flow time and mean tardiness measures.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Baker KR (1974) Introduction to sequencing and scheduling. Wiley, New York

    Google Scholar 

  2. French S (1982) Sequencing and scheduling-an introduction to the mathematics of the job-shop. Ellis Horwood Limited, UK

    MATH  Google Scholar 

  3. Holthaus O (1999) Scheduling in job shops with machine breakdowns: an experimental study. Comput Ind Eng 36:137–162

    Article  Google Scholar 

  4. Blackstone JH, Philips DT, Hogg GL (1982) A state-of-the-art survey of dispatching rules for manufacturing job shop operations. Int J Prod Res 20:27–45

    Article  Google Scholar 

  5. Wen-Hwa-Yang (1999) Survey of scheduling research involving setup times. Int J Sys Sci, Taylor & Francis, vol 30

  6. Allahverdi A, Gupta JND, Aldowaisan T (1999) A review of scheduling research involving setup considerations. Omega 27:219–239

    Article  Google Scholar 

  7. Zhou C, Egbelu PJ (1989) Scheduling in a manufacturing shop with sequence-dependent setups. Robot Comput-Integr Manuf 73–81

  8. Brucker P, Thiele O (1996) A branch-and-bound method for general shop problem with sequence-dependent setup times. OR Spectrum 18:145–161

    MATH  MathSciNet  Google Scholar 

  9. Choi I-C, Korkmaz O (1997) Job shop scheduling with separable sequence-dependent setups. Ann Oper Res 70:155–170

    Article  MATH  MathSciNet  Google Scholar 

  10. Hurink J, Knust S (2001) List scheduling in a parallel machine environment with precedence constraints and setup times. OR Spectrum 18:145–161

    Google Scholar 

  11. Changa P-C, Hsieh J-C, Wang Y-W (2003) Genetic algorithms applied in BOPP film scheduling problems: minimizing total absolute deviation and setup times. Appl Soft Comput 3:139–148

    Article  Google Scholar 

  12. Artigues C, Lopez P, Ayache P-D (2005) Schedule generation schemes for the job-shop problem with sequence-dependent setup times: dominance properties and computational analysis. Ann Oper Res 138:21–52

    Article  MATH  MathSciNet  Google Scholar 

  13. Tahar DN, Yalaoui F, Chu C, Amodeo L (2006) A linear programming approach for identical parallel machine scheduling with job splitting and sequence-dependent setup times. Int J Prod Econ 99:63–73

    Article  Google Scholar 

  14. Ramasesh R (1990) Dynamic job shop scheduling: a survey of simulation research. OMEGA: Int J Manage Sci 18:43–57

    Article  Google Scholar 

  15. Kim SC, Bowbrowski (1994) Impact of sequence-dependent setup time on job shop scheduling performance. Int J Prod Res 32:1503–1520

    Article  MATH  Google Scholar 

  16. Rangsaritratsamee R, Ferrel Jr. WG, Kurtz MB (2004) Dynamic rescheduling that simultaneously considers efficiency and stability. Comput Ind Eng 46:1–15

    Article  Google Scholar 

  17. Baker KR (1984) Sequencing rules and due date assignments in a job shop. Manage Sci 30:1093–1104

    Article  Google Scholar 

  18. Law AM, Kelton WD (1991) Simulation modeling and analysis, 3rd edn. McGraw-Hill, New York

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to R. Sridharan.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Vinod, V., Sridharan, R. Dynamic job-shop scheduling with sequence-dependent setup times: simulation modeling and analysis. Int J Adv Manuf Technol 36, 355–372 (2008). https://doi.org/10.1007/s00170-006-0836-4

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-006-0836-4

Keywords

Navigation