Skip to main content
Log in

Concurrent treatment of parametric uncertainty and metamodeling uncertainty in robust design

  • Research Paper
  • Published:
Structural and Multidisciplinary Optimization Aims and scope Submit manuscript

Abstract

Robust design is an effective approach to design under uncertainty. Many works exist on mitigating the influence of parametric uncertainty associated with design or noise variables. However, simulation models are often computationally expensive and need to be replaced by metamodels created using limited samples. This introduces the so-called metamodeling uncertainty. Previous metamodel-based robust designs often treat a metamodel as the real model and ignore the influence of metamodeling uncertainty. In this study, we introduce a new uncertainty quantification method to evaluate the compound effect of both parametric uncertainty and metamodeling uncertainty. Then the new uncertainty quantification method is used for robust design. Simplified expressions of the response mean and variance is derived for a Kriging metamodel. Furthermore, the concept of robust design is extended for metamodel-based robust design accounting for both sources of uncertainty. To validate the benefits of our method, two mathematical examples without constraints are first illustrated. Results show that a robust design solution can be misleading without considering the metamodeling uncertainty. The proposed uncertainty quantification method for robust design is shown to be effective in mitigating the effect of metamodeling uncertainty, and the obtained solution is found to be more “robust” compared to the conventional approach. An automotive crashworthiness example, a highly expensive and non-linear problem, is used to illustrate the benefits of considering both sources of uncertainty in robust design with constraints. Results indicate that the proposed method can reduce the risk of constraint violation due to metamodel uncertainty and results in a “safer” robust solution.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14

Similar content being viewed by others

References

  • Allen JK, Seepersad C, Choi HJ, Mistree F (2006) Robust design for multiscale and multidisciplinary applications. J Mech Design 128(4):832–843

    Article  Google Scholar 

  • Apley DW, Liu J, Chen W (2006) Understanding the effects of model uncertainty in robust design with computer experiments. J Mech Design 128:946–958

    Article  Google Scholar 

  • Chen W, Allen JK, Tsui KL, Mistree F (1996) A procedure for robust design: minimizing variations caused by noise factors and control factors. J Mech Design 118(4):478–485

    Article  Google Scholar 

  • Chen W, Wiecek M, Zhang J (1999) Quality utility: a compromise programming approach to robust design. J Mech Design 121(2):179–187

    Article  Google Scholar 

  • Choi JH, Lee WH, Park JJ, Youn BD (2008) A study on robust design optimization of layered plates bonding process considering process uncertainties. Struct Multidisc Optim 35(6):531–540

    Article  Google Scholar 

  • Du XP, Chen W (2000) Towards a better understanding of modeling feasibility robustness in engineering design. J Mech Design 122(4):385–394

    Article  Google Scholar 

  • Fonseca JR, Friswell MI, Lees AW (2007) Efficient robust design via Monte Carlo sample reweighting. Int J Numer Meth Eng 69:2279–2301

    Article  MATH  Google Scholar 

  • Forrester AIJ, Sobester A, Keane AJ (2007) Multi-fidelity optimization via surrogate modelling. P Roy Soc A-Math Phy 463:3251–3269

    Article  MathSciNet  MATH  Google Scholar 

  • Ghosh D, Farhat C (2007) Strain and stress computations in stochastic finite element methods. Int J Numer Meth Eng 74:1219–1239

    Article  MathSciNet  Google Scholar 

  • Gu L, Yang RJ, Tho CH, Makowskit M, Faruquet Q, Li Y (2001) Optimization and robustness for crashworthiness of side impact. Int J Veh Des 26:348–360

    Article  Google Scholar 

  • Jin R, Chen W, Simpson TW (2001) Comparative studies of metamodeling techniques under multiple modelling criteria. Struct Multidisc Optim 23(1):1–13

    Article  Google Scholar 

  • Jin R, Du XP, Chen W (2003) The use of metamodeling techniques for optimization under uncertainty. Struct Multidisc Optim 25(2):99–116

    Article  Google Scholar 

  • Jin R, Chen W, Sudjianto A (2005) An efficient algorithm for constructing optimal design of computer experiments. J Stat Plan Infer 134(1):268–287

    Article  MathSciNet  MATH  Google Scholar 

  • Jung DH, Lee BC (2002) Development of a simple and efficient method for robust optimization. Int J Numer Meth Eng 53:2201–2215

    Article  MathSciNet  MATH  Google Scholar 

  • Kennedy MC, O’Hagan A (2001) Bayesian calibration of computer models. J R Stat Soc B 63(3):325–364

    Article  MathSciNet  Google Scholar 

  • Kim C, Choi KK (2008) Reliability-based design optimization using response surface method with prediction interval estimation. J Mech Design 130(12):121–401

    Article  Google Scholar 

  • Kleijnen JPC (2009) Kriging metamodeling in simulation: a review. Eur J Oper Res 192(3):707–716

    Article  MathSciNet  MATH  Google Scholar 

  • Lee KH, Kang DH (2006) A robust optimization using the statistics based on Kriging metamodel. J Mech Sci Technol 20(8):1169–1182

    Article  Google Scholar 

  • Lin Y, Luo D, Bailey T, Khire R, Wang JC, Simpson TW (2008) Model validation and error modeling to support sequential sampling. In: Proceeding of the ASME 2008 international design engineering technical conferences & computers and information in engineering conference, Brooklyn, New York

  • Mera NS (2007) Efficient optimization processes using Kriging approximation models in electrical impedance tomography. Int J Numer Meth Eng 69:202–220

    Article  MathSciNet  MATH  Google Scholar 

  • Nechval NA, Nechval KN, Purgailis M, Berzins G, Rozevskis U (2011) Improvement of statistical decisions under parametric uncertainty. AIP Conf Proc 1394(47). doi:10.1063/1.3649935

  • Paciorek CJ (2003) Nonstationary Gaussian processes for regression and spatial modelling. Dissertation, Carnegie Mellon University

  • Pan F, Zhu P (2011) Design optimization of vehicle roof structures: benefits of using multiple surrogates. Int J Crashworthiness 16(1):85–95

    Article  MathSciNet  Google Scholar 

  • Park IP, Grandhi RV (2011) Quantifying multiple types of uncertainty in physics-based simulation using Bayesian model averaging. AIAA J 49(5):1037–1045

    Article  Google Scholar 

  • Park IP, Amarchinta HK, Grandhi RV (2010) A Bayesian approach for quantification of model uncertainty. Reliab Eng Syst Safe 95:777–785

    Article  Google Scholar 

  • Picheny V, Ginsbourger D, Roustant O, Haftka RT, Kim NH (2010) Adaptive designs of experiments for accurate approximation of a target region. J Mech Design 132(7):071008

    Article  Google Scholar 

  • Reinert JM, Apostolakis GE (2006) Including model uncertainty in risk-informed decision making. Ann Nucl Energy 33:354–369

    Article  Google Scholar 

  • Riley ME, Grandhi RV (2011) Quantification of model-form and predictive uncertainty for multi-physics simulation. Comput Struct 89(11):1206–1213

    Article  Google Scholar 

  • Simpson TW, Peplinski JD, Koch PN, Allen JK (2001) Metamodels for computer-based engineering design: survey and recommendations. Eng Comput 17(2):129–150

    Article  MATH  Google Scholar 

  • Taguchi G, Chowdhury S, Taguchi S (2000) Robust engineering. McGraw Hill Education Pvt. Ltd., New York

    Google Scholar 

  • Turner CJ, Campbell MI, Crawford RH (2003) Generic sequential sampling for metamodel approximations. In: Proceedings of ASME 2003 design engineering technical conferences and computers and information in engineering conference, Chicago, Illinois

  • Wang GG, Shan S (2007) Review of metamodeling techniques in support of engineering design optimization. J Mech Design 129(4):370–380

    Article  MathSciNet  Google Scholar 

  • Wang S, Chen W, Tsui KL (2009) Bayesian validation of computer models. Technometrics 51(4):439–451

    Article  MathSciNet  Google Scholar 

  • Xiong Y, Chen W, Apley D, Ding XR (2007) A non-stationary covariance-based kriging method for metamodeling in engineering design. Int J Numer Meth Eng 71(6):733–756

    Article  MATH  Google Scholar 

  • Xiong Y, Chen W, Tsui KL, Apley D (2009) A better understanding of model updating strategies in validating engineering models. Comput Method Appl M 198(15–16):1327–1337

    Article  MATH  Google Scholar 

  • Xiu DB (2006) Efficient collocational approach for parametric uncertainty analysis. Commun Comput Phys 2(2):293–309

    MathSciNet  Google Scholar 

  • Youn BD, Choi KK, Yang RJ, Gu L (2004) Reliability-based design optimization of crashworthiness of vehicle side impact. Struct Multidisc Optim 26:272–283

    Article  Google Scholar 

  • Zhang Y, Zhu P, Chen GL (2007) Lightweight design of automotive front side rail based on robust design. Thin Wall Struct 45:670–676

    Article  Google Scholar 

  • Zhu P, Zhang Y, Chen GL (2009) Metamodel-based lightweight design of an automotive front-body structure using robust optimization. P I Mech Eng D- J Aut 223(9):1133–1147

    Article  Google Scholar 

Download references

Acknowledgements

The grant support from the National Natural Science Foundation of China (Grant No. 50875164) and US National Science Foundation (CMMI-0758557) is greatly acknowledged. This collaborative work is also made possible by the Chang Jiang Scholar Funds provided to Professor Wei Chen by China Education Ministry through Shanghai Jiaotong University.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ping Zhu.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Zhang, S., Zhu, P., Chen, W. et al. Concurrent treatment of parametric uncertainty and metamodeling uncertainty in robust design. Struct Multidisc Optim 47, 63–76 (2013). https://doi.org/10.1007/s00158-012-0805-5

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00158-012-0805-5

Keywords

Navigation