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The cuprex metal extraction process: Recovering copper from sulfide ores

  • Copper and Chloride Hydrometallurgy
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Abstract

The Cuprex™ metal extraction process produces cathode-grade copper using a hydrometallurgical process based on chloride leaching of sulfide ore concentrates. The process incorporates several novel steps to overcome the major problems associated with earlier chloride-based processes, including mild leaching conditions using ferric chloride as leachant and solvent extraction of copper usinga novel reagent. This produces a highly concentrated cupric chloride electrolyte from which cathode-grade copper is electrowon in the Metclor cell. The technical viability and robustness of the core technology have been proven in a series of large-scale pilot trials. More recent work has concentrated on supplementary processes to convert the copper powder product to an article of commerce and to recover valuable by-products. A fully integrated scheme is now being developed with updated cost estimates.

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Dalton, R.F., Diaz, G., Price, R. et al. The cuprex metal extraction process: Recovering copper from sulfide ores. JOM 43, 51–56 (1991). https://doi.org/10.1007/BF03221105

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