Skip to main content
Log in

Physical refining of steel melts by filtration

  • Published:
Metallurgical Transactions B Aims and scope Submit manuscript

Abstract

The removal of nonmetallic inclusions from steel melts prior to casting has significant merit. Laboratory prepared steel melts containing carefully prepared alumina inclusions have been successfully filtered at 1600 °C. Two distinct types of filters were used: (i) tabular alumina packed bed (0.2 to 0.5 cm nominal diameter) and (ii) extruded monolithic alumina (400 cells per square inch). The kinetics of the filtration process have been modeled, and inclusion removal efficiency of up to 96 pct has been achieved in laboratory melts. The results show that inclusion removal efficiency is a strong function of melt velocity in the range of 0.08 to 0.68 cm per second and is weakly dependent on filter length. The type of filter utilized affects inclusion removal efficiency significantly. The inclusion capture kinetics and the filtration characteristics of the filter media tested are discussed.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. S.N. Singh:Metall. Trans., 1974, vol. 5, pp. 2165–78.

    Article  CAS  Google Scholar 

  2. R.B. Snow and J. A. Shea:J. Amer. Cer. Soc, 1949, vol. 32, pp. 187–94.

    Article  Google Scholar 

  3. T.B. Braun,J.F. Elliott, and M.C. Flemings:Metall. Trans. B, 1979, vol. 10B, pp. 171–84.

    Article  CAS  Google Scholar 

  4. H. A. Sloman and E. L. Evans:J. Iron and Steel Inst., 1950, vol. 165, pp. 81–90.

    CAS  Google Scholar 

  5. U. Lindborg and K. Torssell:Trans. AIME, 1968, vol. 242, pp. 94–102.

    CAS  Google Scholar 

  6. S.K. Saxena, H. Sandberg, T. Waldenstron, A. Persson, and S. Steenson:Scand. J. Metallurgy, 1977, vol. 7, pp. 126–33.

    Google Scholar 

  7. S. K. Paul, A. K. Chakrabarty. and S. Basu:Metall. Trans. B, 1982, vol. 13B, pp. 185–92.

    Article  CAS  Google Scholar 

  8. S.K. Saxena:Ironmaking and Steelmaking, 1980, no. 6, pp. 281-87.

  9. M. Ishiguro: Japanese Patent No. 77-70918, 1977.

  10. J. Happ and M. G. Frohberg:Giessereiforschung, 1971, vol. 23, pp. 1–9.

    CAS  Google Scholar 

  11. M. Ishiguro: Japanese Patent No. 80-24915, 1980.

  12. K. Narita, A. Tomita, Y. Hirooka, and H. Matsumoto: Japanese Patent No. 76-94411, 1976.

  13. R.B. Miclot: Technical Report No. 67-1507, Rock Island Arsenal, Illinois, June 1967.

  14. F. R. Mollard and N. Davidson:Trans. AFS, 1978, vol. 86, pp. 479–86.

    CAS  Google Scholar 

  15. K.J. Brondyke and P.D. Hess:Trans. TMS-AIME, 1964, vol. 230, pp. 1552–56.

    Google Scholar 

  16. M. V. Brant, D. C. Bone, and E. F. Emley:J. Metals, 1971, vol. 23, pp. 48–53.

    CAS  Google Scholar 

  17. D. Apelian: Sc.D. Thesis, Massachusetts Institute of Technology, Cambridge, MA, 1972.

    Google Scholar 

  18. D. Apelian and R. Mutharasan:J. Metals, 1980, vol. 32, pp. 14–19.

    CAS  Google Scholar 

  19. P.D. Geleta: M.S. Thesis, Drexel University, Philadelphia, PA, 1981.

    Google Scholar 

  20. M. A. Gencer and R. Mutharasan:Advances in Biotechnology, Pergamon Press, New York, NY, 1981, pp. 627–34.

    Google Scholar 

  21. R. Mutharasan: “Mathematical Modeling of Cell Immobilization”, paper #84e, AIChE Annual Meeting, Los Angeles, CA, Nov. 1982.

  22. D. Apelian, R. Mutharasan, C. Romanowski,E. Eckert, and R. Miller: “Commercial Available Filters for Molten Metal Treatment—A Property Evaluation”,Light Metals, J.E. Andersen, ed.,TMS-AIME, Warrendale,PA, 1982, pp. 935–68.

    Google Scholar 

  23. G. Yao, M. Habibian, and C. R. O'Melia:Environmental Science and Technology, 1971, pp. 1105–12.

Download references

Author information

Authors and Affiliations

Authors

Additional information

Formerly with Drexel University, Philadelphia, PA.

Rights and permissions

Reprints and permissions

About this article

Cite this article

Ali, S., Mutharasan, R. & Apelian, D. Physical refining of steel melts by filtration. Metall Trans B 16, 725–742 (1985). https://doi.org/10.1007/BF02667509

Download citation

  • Received:

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF02667509

Keywords

Navigation