Abstract
This article describes the results of laser cladding Ni alloy FP-5 on Al alloy AA333, microstructure and crystal structure characterization, and properties of the clad evaluated by Vickers hardness measurement and wear testing. Direct cladding of Ni alloy on Al alloy creates brittle Ni x Al y compounds in the interface, which make the interface very brittle, and result in cracking at the interface. The compound formation is avoided by introducing an intermediate layer of Cu or bronze. The cracking tendency of the clad is prevented by preheating the substrate to 673 K. The microstructure and crystal structure of the clad and interface are investigated by scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Five phases in the clad layer (including three new phases) and two phases in the interface are identified by convergent beam electron diffraction (CBED) and selected area diffraction (SAD) studies. The mechanical properties of the laser-clad Ni alloy are evaluated by Vickers hardness measurements and wear testing, which show superior results over Cu- and Fe-based alloys.
Similar content being viewed by others
References
C. Ribaudo, S. Sircar, and J. Mazumder:Metall. Trans. A, 1989, vol. 20A, pp. 2489–97.
S. Sircar, C. Ribaudo, and J. Mazumder:Metall. Trans. A, 1989, vol. 20A, pp. 2267–77.
J. Singh and J. Mazumder:Acta Metall., 1987, vol. 35, pp. 1995–2003.
J. Singh, K. Nagarathnam, and J. Mazumder:High Temp. Technol., 1987, vol. 5, pp. 131–37.
K. Aoki and Q. Izumi:Nippon Kinzoku Gakkaishi, 1979, vol. 43, pp. 1190–96.
T. Takasugi, O. Izumi, and N. Masahashi:Acta Metall., 1985, vol. 33, pp. 1259–69.
N. Masahashi, T. Takasugi, and O. Izumi:J. Mater. Sci., 1987, vol. 22, pp. 2599–608.
Y. Liu, J. Mazumder, and K. Shibata:Metall. Mater. Trans. B, in press.
Y. Liu, J. Mazumder, and K. Shibata:Acta Metall., in press.
J. Mazumder, Y. Liu, and I. Koch: Report to Nissan, February 1993, Department of Mechanical and Industrial Engineering, University of Illinois at Urbana-Champaign, Urbana, IL.
Pearson's Handbook of Crystallographic Data for Intermetallic Phases, 6th ed., Eric A. Brandes, ed., Butterworth, Boston, MA, 1986, pp. 943, 1922, 2864, 2888.
S.M. Copley and B.H. Kear:Trans. AIME, 1967, vol. 239, pp. 977–984.
M.S. Kim, S. Hanada, S. Watanabe, and O. Izumi:Acta Metall., 1989, vol. 37, pp. 1465–74.
E.O. Hall:Proc. R. Soc. London, 1951, vol. B64, p. 747.
N.L. Pctch:J. Iron Steel Inst., 1953, vol. 174, pp. 25–28.
W. Mangen and E. Nembach:Strength of Metals and Alloys, Proc. 8th Int. Conf. on the Strength of Metals and Alloys, Tampere, Finland, Aug. 22–26, 1988, P.O. Kettunen, T.K. Lepisto, and M.E. Lehtonen, eds. vol. 2, pp. 547-52.
A. Kar and J. Mazumder:Acta Metall., 1988, vol. 36, pp. 701–12.
Author information
Authors and Affiliations
Rights and permissions
About this article
Cite this article
Liu, Y., Koch, J., Mazumder, J. et al. Processing, microstructure, and properties of laser-clad Ni alloy FP-5 on Al alloy AA333. Metall Mater Trans B 25, 425–434 (1994). https://doi.org/10.1007/BF02663393
Received:
Issue Date:
DOI: https://doi.org/10.1007/BF02663393