Abstract
A review is presented on the origin of inhomogeneities and their type, quantity, distribution, and scale which arise in a solidification process. Microscopic inhomogeneity originates from dendritic growth as dendritic segregation and can lead to precipitation of secondary phases in the interdendritic interstices. Precipitation of high temperature phases, grain boundary segregation, and porosity are also discussed. Macroscopic inhomogeneities are considered as arising from macrosegregation due to thermal and constitutional convection, inverse segregation and gravity segregation. Structure can be varied by variations of composition, alterations in the thermal environment and additions of external force fields, and this is discussed from the viewpoint of promoting a more homogeneous solid.
Similar content being viewed by others
References
B. Chalmers:Principles of Solidification, John Wiley & Sons, New York, 1964.
W. A. Tiller, Solidification,Physical Metallurgy, p. 385, R. W. Cahn, ed., John Wiley & Sons, New York, 1965.
R. F. Sekerka:J. Cryst. Growth, 1968, vol. 3, p. 71.
G. R. Kotier and L. A. Tarshis:J. Cryst. Growth, 1968, vol. 3, p. 603.
D. R. Uhlmann and B. Chalmers:Ind. Eng. Chem., 1965, vol. 57, p. 19.
G. E Boiling and W. A. Tiller:J. Appl. Phys., 1961, vol. 32, p. 2587.
J. J. Kramer, G. F. Boiling, and W. A. Tiller:Trans. TMS-AIME, 1963, vol. 227, p. 374.
G. S. Cole:Can. Met. Quart., 1970, vol. 8, p. 189.
T. Z. Kattamis and M. C. Flemings:Trans. TMS-AIME, 1965, vol. 233, p. 992.
M. C. Flemings and G. E. Nereo:Trans. TMS-AIME, 1967, vol. 239, p. 1149; M. C. Flemings, R. Mehrabian, and G. E. Nereo:Trans. TMS-AIME, 1968, vol. 242, p. 41 ; M. C. Flemings and G. E. Nereo:Trans. TMS-AIME, 1968, vol. 242, p. 50.
G. S. Cole and G. F. Boiling:Trans. TMS-AIME, 1965, vol. 233, p. 1568.
G. S. Cole: Fluid Flow and Transport Processes, ASM Seminar on Solidification, Philadelphia, 1969, to be published.
G. S. Cole: Scientific Research Staff, Ford Motor Co., Dearborn, Mich., research in progress.
A. Kohn and J. Philibert:Metal Treat., 1960, vol. 27, p. 351.
H. D. Brody and M. C. Flemings:Trans. TMS-AIME, 1966, vol. 236, p. 615.
D. H. Kirkwood and D. J. Evans: Iron Steel Inst. Publ. 110, 1968, p. 108.
P. G. Shewmon:Diffusion in Solids, p. 134, McGraw Hill Book Co., New York, 1963,
R. D. Doherty and D. A. Melford:J. Iron Steel Inst., 1966, vol. 204, p. 1131.
R. D. Doherty and A. Feest: Iron Steel Inst. Publ. 110, 1968, p. 102.
S. A. Levy, S. Lipson, and H. Rosenthall:AFS Cast Metals Res. J., 1969, vol. 5, p. 9.
G. R. Kotier and G. S. Cole: Scientific Research Staff, Ford Motor Co., Dearborn, Mich., research in progress.
M. C. Flemings: Iron Steel Inst. Publ. 110, 1968, p. 277.
F. Weinberg and R. K. Buhr: Iron Steel Inst. Publ. 110, 1968, p. 295.
P. J. Ahearne and F. C. Quigley:J. Iron Steel Inst., 1966, vol. 204, p. 16.
E. Teghtsoonian and F. Weinberg: Dendritic Solidification in Alloys, Dept. of Metallurgy, University of British Columbia, 1969.
D. A. Melford and D. A. Granger: Iron Steel Inst. Publ. 110,1968, p. 289.
G. S. Cole and W. C. Winegard:J. Inst. Metals, 1964, vol. 92, p. 322.
P. Desre, B. Schaub, and E. Bonnier: inThermodynamics, Vol. 1, p. 493, IAEA, Vienna, 1966.
D. E. Coates, S. V. Subramanian, and G. R. Purdy:Trans. TMS-AIME, 1968, vol. 242, p. 800.
M. D. Hunt, J. A. Spittle, and R. W. Smith:J. Inst. Metals, 1967, vol. 95, p. 123.
A. Kohn:Rev. Met., 1970, Jan., p. 23.
J. R. Blank and F. B. Pickering: Iron Steel Inst. Publ. 110, 1968, p. 370.
R. G. Ward:J. Iron Steel Inst., 1965, vol. 203, p. 930.
M. T. Leger and P. Detrez:Fonderie, 1965, Dec, p. 396.
A. Kohn and J. Doumerc:Rev. Met., 1955, vol. 52, p. 249.
C. E. Sims:Trans. TMS-AIME, 1959, vol. 215, p. 367.
R. Kiessling and N. Lange: Part I and II, Iron Steel Inst. London, Spec. Rept. 90,1964, Spec. Rept. 100,1966; R. Kiessling: Iron Steel Inst. London, Spec. Rept. 115, 1968.
A. Aydinceren and V. Kondic:Foundry Trade J., 1969, Sept. 4, p. 345.
R. Kiessling and C. Westman:J. Iron Steel Inst., 1966, vol. 204, p. 377.
D. B. Clayton and J. R. Brown:Iron Steel London, 1969, Aug., p. 219.
W. Proud and E.J. Wynne: Iron Steel Inst., Publ. 108, 1968, p. 157.
S. Bergh:Jernkontorets Ann., 1962, vol. 146, p. 748, as quoted in Ref. 37.
K. Knaggs and P. H. Broxham: Iron Steel Inst. Publ. 92, 1965, p. 170.
E. Glasson and E. F. Emley: Iron Steel Publ. 110,1968, p. 1.
A. Komppinen: Iron Steel Inst. Publ. 108,1968, p. 117.
F. Weinberg:Trans. TMS-AIME, 1963, vol. 227, p. 223.
Castings Design Handbook, p. 227, ASM, Metals Park, Ohio, 1962.
W. E. Mahin and H. W. Lownie:Trans. Am. Foundrymen 's Soc., 1946, vol. 54, p. 294.
P. J. Ahearn and F. C. Quigley:Mod. Castings, 1964, Aug., p. 435.
R. A. Grange:Met. Trans., 1971, vol. 2, p. 417.
De Ferri Metallographia:European Coal and Steel Community, W. B. Saunders Co., Publisher, Philadelphia, 1966.
V. Dean, J. R. Kerr, and A. Hellawell:J. Inst. Metals, 1961-62, vol. 90, p. 234.
J. S. Kirkaldy and W. V. Youdelis:Trans. TMS-AIME, 1958, vol. 212, p. 833; W. V. Youdelis: Iron Steel Inst. Publ. 110, 1968, p. 113.
R. Mehrabian, M. Keane, and M. C. Flemings:Met. Trans., 1970, vol. 1, p. 1209.
S. M. Copely, A. F. Giamei, S. M. Johnson, and M. F. Hornbecker:Met. Trans., 1970, vol. 1, p. 2193.
A. F. Giamei and B. H. Kear:Met. Trans., 1970, vol. 1, p. 2185.
R. J. McDonald and J. D. Hunt:Trans. TMS-AIME, 1969, vol. 245, p. 1993.
Typical Microstructures of Cast Metals, G. Lambert, ed., p. 201, Inst. of Br. Foundrymen, London, 1966.
T. Z. Kattamis and M. C. Flemings:Mod. Castings, 1967, vol. 52, p. 97.
G. S. Cole and G. F. Boiling:Ultrafine-Grain Metals, J. J. Burke and V. Weiss, eds., p. 31, Syracuse University Press, 1970.
J. Walker:Foundry Trade J., 1969, Dec. 11, p. 943.
B. H. Kear and B. J. Piearcey:Trans. TMS-AIME, 1967, vol. 239, p. 1209.
Author information
Authors and Affiliations
Additional information
This paper is based on an invited talk presented at a symposium on Homogenization of Alloys, sponsored by the IMD Heat Treatment Committee, and held on May 11, 1970, at the spring meeting of The Metallurgical Society of AIME, in Las Vegas, Nev.
Rights and permissions
About this article
Cite this article
Cole, G.S. Inhomogeneities and their control via solidification. Metall Trans 2, 357–370 (1971). https://doi.org/10.1007/BF02663323
Issue Date:
DOI: https://doi.org/10.1007/BF02663323