Skip to main content
Log in

Mathematical modeling of postcombustion in a KOBM converter

  • Published:
Metallurgical Transactions B Aims and scope Submit manuscript

Abstract

A mathematical model has been developed to describe gas flow, combustion reactions, and heat transfer in converter-type steelmaking processes. Thek- ε two-equation turbulent model, a finite reaction model, and the DeMarco-Lockwood flux model have been incorporated in this model to deal with the turbulent flow, postcombustion reactions, and radiation heat transfer. Local gaseous flow patterns, temperature, and heat flux distributions were calculated for a 300 tonne Klöckner Oxygen Blowing Maximillanshuette (KOBM) converter. Comparison between the heattransfer fluxes calculated based on the model and those measured industrially indicates the validity of the model in this application. The postcombustion has been found to be determined by the decarburization rate (DCR) which is directly related to the hardness of blowing not by the entrainment of surrounding gas to the oxygen jet as previously reported. The model revealed that about 20 pct of what is normally considered to be recovered heat has actually been lost through the vessel wall and to the lance. It is shown that this model is useful in studying the detailed mechanisms of postcombustion to optimize operations in converter-type steelmaking processes.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. M. Hirai, R. Tsujino, T. Mukai, T. Harada. and M. Omori:Trans. ISIJ, 1987, vol. 27, pp. 805–13.

    Google Scholar 

  2. B. L. Farrand, J. E. Wood, and F. J. Goetz: Presented at75th Steelmaking Conf., ISS-AIME, Toronto, 1992.

    Google Scholar 

  3. D. Huin, J.M. Landry, J.P. Reboul, and Y. Zbaczyniak:Steelmaking Conf. Proc, ISS-AIME, Warrendale, PA, 1988, vol. 71, pp. 311–15.

    Google Scholar 

  4. D. Huin, J. P. Reboul, and Y. Zbaczyniak: Presented at 73rd Steelmaking Conf., ISS-AIME, Detroit, 1990.

    Google Scholar 

  5. Y. Kato, J.C. Grosjean, J.P. Reboul, and P. Riboud:Trans. ISIJ, 1988, vol. 28, pp. 288–96.

    CAS  Google Scholar 

  6. B. E. Launder and D. B. Spalding:Lectures in Mathematical Models of Turbulence, Academic Press, London, 1972.

    Google Scholar 

  7. H.C. Hottel and E.S. Cohen:AIChEJ, 1958, vol. 4, pp. 3–14.

    Article  CAS  Google Scholar 

  8. J. R. Howell and M. Perlmutter:J. Heat Mass Transfer, 1964, vol. 86C, pp. 117–22.

    Google Scholar 

  9. A. G. DeMarco and F. C. Lockwood:La Rivista Combustibili, 1975, vol. 29, pp. 184–96.

    Google Scholar 

  10. H. Gou: Ph.D. Thesis, McMaster University, Hamilton, ON, 1990.

    Google Scholar 

  11. H. Gou and W.-K. Lu:Mathematical Modelling of Materials Processing Operations, J. Szekely, L. B. Hales, H. Henein, N. Jarrett, K. Rajarnani, and I. Samarasekera, eds., TMS-AIME, Warrendale, PA, 1987, pp. 551–64.

    Google Scholar 

  12. H. Gou and W.-K. Lu:Process Technology Conf. Proc, ISS-AIME, Warrendale, PA, 1988, vol. 7, pp. 271–81.

    Google Scholar 

  13. D. B. Spalding:Int. J. Numer. Methods Eng., 1972, vol. 4, pp. 551–54.

    Article  Google Scholar 

  14. G. L. Kozlov:Proc. 7th Int. Symp. on Combustion, The Combustion Institute, Pittsburgh, PA, 1958, pp. 142–49.

    Google Scholar 

  15. E. E. Khalil:Modeling of Furnaces and Combustors, Abacus Press, Turnbridge Wells, 1982.

    Google Scholar 

  16. S.V. Patankar and D.B. Spalding:Heat and Mass Transfer in Boundary Layers, 2nd ed., Intertext Books, London, 1970.

    Google Scholar 

  17. B. E. Launder and D. B. Spalding:Comput. Methods Appl. Mech. Eng., 1974, vol. 3, pp. 269–89.

    Article  Google Scholar 

  18. J. E. Wuerer: Ph.D. Thesis, University of California, Irvine, CA, 1978.

    Google Scholar 

  19. BOF Steelmaking, ISS-AIME, Warrendale, PA, 1977, vol. 2, p. 380.

  20. A.D. Gosman and W.M. Pun: Report No. HTS/74/2, Imperial College, London, 1974.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Gou, H., Irons, G.A. & Lu, W.K. Mathematical modeling of postcombustion in a KOBM converter. Metall Trans B 24, 179–188 (1993). https://doi.org/10.1007/BF02657884

Download citation

  • Received:

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF02657884

Keywords

Navigation