Skip to main content
Log in

Structural synthesis under manufacturability constraints: A CAD system for the design of injection-molded product housings

  • Published:
Research in Engineering Design Aims and scope Submit manuscript

Abstract

We describe a computer-aided design system that automatically constructs the internal functional surface shapes of plastic injection molded product housings. Fundamental manufacturability constraints related to the geometry of injection mold parting and the solidification of molten plastic are identified. These constraints are embodied in structural synthesis operators that create the internal shapes given a set of functional requirements. An implementation, which is integrated with a system that automatically designs the external visible surface of the housing, is discussed. Algorithms for the structural synthesis operators are provided along with sample output demonstrating their operation.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  • Beall, G.Plastic Part Design for Economical Injection Molding, Borg-Warner Chemicals Corporation, Parkersburg, West Virginia 26101, 1983.

    Google Scholar 

  • Beiter, K.; Ishii, K. Geometry-Based Index for Predicting Sink Marks in Plastic Parts,Proceedings of the ASME 3rd International Conference on Design Theory and Methodology, (September), Miami, Florida, The American Society of Mechanical Engineers, DE- Vol. 31, pp. 111–118, 1991.

  • Faux, I.D.; Pratt, M.J.Computational Geometry for Design and Manufacture, Wiley, 1987.

  • Gilles, Willem,Form Organization: A New Design Procedure for Numerical Control, Butterworth-Heinemann, Oxford, 1991.

    Google Scholar 

  • Gross, I.R.; Sahu, K. A Design by Manufacturability Approach for Computer-Aided Configuration Design,Preprints of the National Science Foundation Engineering Design Research Conference, University of Massachusetts at Amherst, June, pp. 629–643, 1989.

  • Hanada, H.; Leifer, L.J. Intelligent Design System for Injection Molded Parts Based on the Process Function Analysis Method,Preprints of the National Science Foundation Engineering Design Research Conference, University of Massachusetts at Amherst, June, pp. 597–612, 1989.

  • Irani, R.K.; Kim, B.H.; Dixon, J.R. Integrating CAE, Features, and Iterative Redesign to Automate the Design of Injection Molds,Proceedings of the ASME International Computers in Engineering Conference, Vol. 1, 1989, pp. 27–33.

    Google Scholar 

  • Ishii, K.; Miller, R.A. Design for Net Shape Manufacturing,Advances in Integrated Product Design and Manufacturing, PED, Vol. 47, 1990, pp. 44–53.

    Google Scholar 

  • Kim, S.; Suh, N. Knowledge-Based Synthesis for Injection Molding,Robotics and Computer-Integrated Manufacturing, Vol. 31, No. 2, 1987, pp. 181–186.

    Google Scholar 

  • Liu, A. Shape Grammars — A Generative Approach to Creating Styled Enclosures, Bachelor of Science in Mechanical Engineering Thesis, Massachusetts Institute of Technology (May), 1992.

  • Menges, G.; Michaeli W.; Baur, E.; Lessenich, V.; Schwenzer, C. Computer-Aided Plastic Parts Design for Injection Molding,Advances in Polymer Technology, Vol. 8, No. 4, 1988, pp. 355–365.

    Google Scholar 

  • Parent, G. Assignment of Shape Symbols for Aesthetic Prototyping of Injection Molded Product Housings, Bachelor of Science in Mechanical Engineering Thesis, Massachusetts Institute of Technology (May), 1992.

  • Suh, Y.S.; Lee, K. NC Milling Tool Path Generation for Arbitrary Pockets Defined by Sculptured Surfaces,Computer-Aided Design, Vol. 22, No. 5 (June), 1990, pp. 273–284.

    Google Scholar 

  • Sutherland, I.; Hodgeman, G. Reentrant Polygon Clipping, Communications of the ACM, Vol. 17, No. 1 (January), 1974, pp. 32–42.

    Google Scholar 

  • Ulrich, K.T.; Sartorius, D.; Pearson, S.; Jakiela, M.J. Including the Value of Time in Design for Manufacturing Decision Making,Management Science, Vol. 39, No. 4 (April), 1993, pp. 429–447.

    Google Scholar 

  • Ulrich, K.T.; Graham, P.V. Using Producibility Constraints to Control the Automatic Generation of Sheet Metal Structures,Proceedings of the ASME Second International Conference on Design Theory and Methodology (DE-Vol. 27), Chicago (September), pp. 97–104, 1990.

  • Vaghul, M.; Dixon, J.R.; Zinsmeister, G.E.; Simmons, M.K. Expert Systems in a CAD Environment: Injection Molding Part Design as an Example,Proceedings of the ASME International Computers in Engineering Conference, Vol. 3, 1985, pp. 77–82.

    Google Scholar 

  • Wallace, D.R.A Computer Model of Aesthetic Industrial Design, Master of Science in Mechanical Engineering Thesis, Massachusetts Institute of Technology (August) 1991.

  • Wallace, D.R.; Jakiela, M.J. Computer-Automated Design of Aesthetic Injection Molded Products,Proceedings of the ASME 3rd International Conference on Design Theory and Methodology (September), Miami, Florida, The American Society of Mechanical Engineers, DE-Vol. 31, 1991, pp. 85–94.

  • Wallace, D.R.; Jakiela, M.J. Automated Product Concept Design: Unifying Aesthetics and Engineering,IEEE Computer Graphics and Applications, Vol. 13, No. 4 (July), 1993, pp. 66–75.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Rights and permissions

Reprints and permissions

About this article

Cite this article

Dighe, R., Jakiela, M.J. & Wallace, D.R. Structural synthesis under manufacturability constraints: A CAD system for the design of injection-molded product housings. Research in Engineering Design 5, 185–201 (1993). https://doi.org/10.1007/BF01608362

Download citation

  • Issue Date:

  • DOI: https://doi.org/10.1007/BF01608362

Keywords

Navigation