Abstract
A method proposed earlier has been extended to estimate complete flow curves or rheograms of engineering plastics. Master curves that are independent of the grade and temperature have been generated and presented for acrylics, polyacetal, nylons, polyethylene terephthalate, polycarbonate and polysulfone. The influence of the various molecular parameters on the viscosity behaviour of polymer melts have been explained rationally. More specifically, the effects of chain branching and of chain rigidity on the master curve of a resin type have been elucidated with reference to polyacetal and polysulfone, respectively. The method presented here can be used effectively by processors of engineering plastics.
Similar content being viewed by others
Abbreviations
- F :
-
force due to the weight of piston and load (dynes)
- l :
-
length of nozzle (cm)
- L :
-
load (kg)
- M e :
-
molecular weight between entanglement points along a polymer molecule
- MFI:
-
melt flow index (gm/10 min)
- n :
-
slope of the shear stress versus shear rate curve on log-log scale
- Q :
-
flow rate (cm3)
- R N :
-
radius of nozzle (cm)
- R P :
-
radius of piston (cm)
- T 1 :
-
temperature at condition 1 (K)
- T 2 :
-
temperature at condition 2 (K)
- T g :
-
glass transition temperature given in table 2 (K)
- T s :
-
standard reference temperature (=T g + 50 K)
- \(\dot \gamma \) :
-
shear rate (sec−1)
- η :
-
apparent viscosity (poise)
- ρ :
-
density of the polymer (gm/cm3)
- τ :
-
shear stress (dynes/cm2)
References
Plastics Design Forum, p. 70, May–June 1979.
Shenoy, A. V., S. Chattopadhyay, V. M. Nadkarni, Rheol. Acta22, 90 (1983).
Bueche, F., Physical Properties of Polymers, pp. 61–84, Interscience Publishers (New York 1962).
Metzner, A. B., in: E. C. Bernhardt (ed.), Processing of Thermoplastic Materials, pp. 6–71, Van Nostrand (New York 1959).
Brochure JJ-14, Eastman Liquid Crystal Products, Eastman Kodak Company, Rochester, USA (1973).
Lupton, J. M., Chemical Engg. Progr. Symp. Series No. 49,60, 17 (1964).
Westover, R. F., in: E. C. Bernhardt (ed.), Processing of Thermoplastic Materials, pp. 547–679, Van Nostrand (New York 1959).
Barker, S. J., M. B. Price, Polyacetals, p. 115, Iliffe Books (London 1970).
Pritchard, J. H., K. F. Wissbrun, J. Appl. Polym. Sci.13, 233 (1969).
Bankar, V. G., J. E. Spruiell, J. L. White, J. Appl. Polym. Sci.21, 2135 (1977).
Kohan, M. I., Nylon Plastics, Ch. 4, John Wiley and Sons (New York 1973).
Crowson, R. J., M. J. Folkes, Polym. Engg. Sci.20, 934 (1980).
Private Communication by E. I. duPont de Nemours and Co. (1977).
Wu, S., Polym. Engg. Sci.19, 638 (1979).
Knutsson, B. A., J. L. White, K. A. Abbas, J. Appl. Polym. Sci.26, 2347 (1981).
Anon, Lexan Products Dept., General Electric Co., Tech. Bulletin, Lexan for Extrusion (1980).
Yamada, M., R. S. Porter, J. Appl. Polym. Sci.18, 1711 (1974).
Shaw, M. T., J. C. Miller, Polym. Engg. Sci.18, 372 (1978).
Injection Moulding of UDEL Polysulfone, Technical Brochure, Union Carbide Company, U.S.A. (1975).
Ganesh Kumar, N., J. Polymer Sci.: Macromolecular Reviews15, 255 (1980).
Brandrup, J., E. H. Immergut, Polymer Handbook 2nd ed., Wiley (New York 1975).
Author information
Authors and Affiliations
Additional information
NCL Communication Number 2926.
Rights and permissions
About this article
Cite this article
Shenoy, A.V., Saini, D.R. & Nadkarni, V.M. Rheograms for engineering thermoplastics from melt flow index. Rheol Acta 22, 209–222 (1983). https://doi.org/10.1007/BF01332373
Received:
Revised:
Issue Date:
DOI: https://doi.org/10.1007/BF01332373