Waterjet-assisted rock cutting systems — the present state of the art

Summary

A review of the benefits of assisting mechanical tools, notably drag bits, with moderate pressure waterjets suitably directed with respect to the bit is given. These benefits include reduced bit forces, especially the bit normal force, reduced bit wear, reduced dust make, and reduced incidence of frictional sparking. The research work that has been conducted to date to investigate this phenomenon has been empirical in nature. Experiments are described that extend the data bank of this empirical knowledge. In addition, experiments aimed at gaining a better understanding of the fundamentals of the rock fragmentation process with this hybrid cutting method are outlined.

Results from the first of these experimental series are used to make recommendations as to the position of the jet with respect to the bit, the stand-off distance between the nozzle exit and the bit/rock interface, and the jet energy. In addition, preliminary findings are reported regarding the increase necessary in the jet energy when the bit velocity is increased. Results from the second test series are discussed in the context of rock fracture behaviour induced by mechanical bits acting alone. The likely influence of waterjets on these fracture processes is analysed. It is concluded that, in terms of the bit force reductions, a dominant influence of the jets when used in conjunction with sharp drag bits, is continuous removal of the rock debris that forms ahead of the advancing bit. The observed reductions in bit wear and incidence of frictional sparking are attributed to reduced heat loading of the bit during the cutting operation. Reductions in the dust make are attributed to effective wetting of the fine rock particles before they become entrained in the airstream.