Abstract
The inductive tabular system analysis method, failure modes and effects analysis (FMEA), and its variants are the most often used system analysis method type. The chapter presents the classical definitions of the FMEA method as well as application domains on system (functional) concept, system design, and the production process level. Such distinctions are by now often considered as application cases only. The steps to conduct successful FMEAs are provided and discussed: analysis aim formulation, preparation, structural analysis, functional analysis, failure analysis, measure analysis, optimization, and executive summary. It is emphasized that modern FMEAs take up many elements of similar tabular analysis such as hazard analysis and classical extensions such as asking for root causes, immediate consequences of failures, or criticality assessment of failures on system level (FMECA). Some templates even ask for potential additional failures leading to catastrophic events pointing toward approaches like double failure matrix. Modern extensions such as FMEDA are introduced, which assesses the diagnostic coverage (DC) and safe failure fraction (SFF) of failures as required for functional safety approaches. In all cases, an emphasis is on applicable evaluation options of obtained results sufficient for decision-making regarding system improvements: semi-quantitative and quantitative assessment of risks, including risk priority number (RPN); consideration or neglection of detection options, avoidance options, frequency and severity within risk maps; and efficiency of improvement measures. Advantages, disadvantages, and limitations of FEMEAs are discussed. Several FMEA templates are provided including sample column entries, compared and applied within worked-out examples.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
References
AIAG (2008): Potential failure mode and effects analysis (FMEA). Reference manual. 4th ed. [Southfield, MI]: Chrysler LLC, Ford Motor Co., General Motors Corp.
Ben-Daya, M. and A. Raouf (1996). “A revised failure mode and effects analysis model.” International Journal of Quality & Reliability Management, 13(1): 43–47.
Bluvband, Z., P. Grabov and O. Nakar (2004). “Expanded FMEA (EFMEA).” Annual Reliability and Maintainability Symposium: 31–36.
Chin, K.-S., Y.-M. Wang, G. K. K. Poon and J.-B. Yang (2009). “Failure mode and effects analysis using a group-based evidential reasoning approach.” Computers & Operations Research 36(6).
Deutsche Gesellschaft für Qualität e.V. (2004). FMEA - Fehlermöglichkeits- und Einflussanalyse. Berlin, Beuth.
DIN (2006). Analysetechniken für die Funktionsfähigkeit von Systemen - Verfahren für die Fehlzustandsart- und -auswirkungsanalyse (FMEA) (IEC 60812:2006), Beuth Verlag GmbH.
Dittmann, L. U. (2007). “Fehlermöglichkeits- und Einflussanalyse (FMEA).” OntoFMEA: Ontologiebasierte Fehlermöglichkeits- und Einflussanalyse: 35–73.
Eberhardt, O. (2008). Gefährdungsanalyse mit FMEA: Die Fehler-Möglichkeits- und Einfluss-Analyse gemäß VDA-Richtlinie, Expert Verlag.
Eidesen, K. and T. Aven (2007). “An evaluation of risk assessment as a tool to improve patient safety and prioritise the resources.” Risk, Reliability and Societal Safety: 171–177.
Helbling and Weinback (2004). “Human-FMEA.” Diplomarbeit.
Hofmann, B. (2009). Fehlermöglichkeits- und Einflussanalyse (FMEA). EMI Bericht E 04/09, Fraunhofer Ernst-Mach-Institiut.
IEC (2008). “International Electrotechnical Vocabulary Online.”
IEC 61508 (2010): Functional Safety of Electrical/Electronic/Programmable Electronic Safety-related Systems Edition 2.0. Geneva: International Electrotechnical Commission.
Krasich (2007). “Can Failure Modes and Effects Analysis Assure a Reliable Product.” Reliability and Maintainability Symposium, 277-281.
Mariani, B., Colucci (2007). “Using an innovative SoC-level FMEA methodology to design in compliance with IEC61508.” Proceedings of the conference on Design, automation and test in Europe, 492–497.
Mariani, R., G. Boschi and F. Colucci (2007). “Using an innovative SoC-level FMEA methodology to design in compliance with IEC61508, EDA Consortium.” Proceedings of the conference on Design, Automation and Test in Europe: 492–497.
Mohr, R. R. (2002). “Failure Modes and Effects Analysis.”
Müller, D. H. and T. Tietjen (2003). FMEA-Praxis, Hanser.
NASA Lewis Research Center. (2003). “Tools of Reliability Analysis - Introduction and FMEAs.” Retrieved 2015-09-15, from http://www.fmeainfocentre.com/presentations/dfr9.pdf.
Naude, P., G. Lockett and K. Holmes (1997). “A case study of strategic engineering decision making using judgmental modeling and psychological profiling.” IEEE TRANSACTIONS ON ENGINEERING MANAGEMENT 44(3): 237–247.
Pentii, H. and H. Atte (2002). “Failure Mode and Effects Analysis of Software- Based Automation Systems.” SÄTEILYTURVAKESKUS STRÅLSÄKERHETSCENTRALEN RADIATION AND NUCLEAR SAFETY AUTHORITY STUK-YTO-TR 190.
Plato. (2008). “Plato - Solutions by Software.” from www.plato.de.
Raheja, D. (1981). “Failure Mode and Effect Analysis - Uses and Misuses.” ASQC Quality Congress Transactions - San Francisco: 374–379.
Ringwald, M. and I. Häring (2010). Zuverlässigkeitsanalyse der Elektronik einer Sensorplatine. Praxisarbeit DHBW Lörrach/ EMI-Bericht, Fraunhofer Ernst-Mach-Institiut.
Satsrisakul, Yupak (2018): Quantitative probabilistic safety assessment of autonomous car functions with Markov models. Master Thesis. Universität Freiburg, Freiburg. INATECH.
Sony Semiconductor. (2000). “Quality and Reliability HandBook.” from http://www.sony.net/Products/SC-HP/quality/index.html.
Steinbring, F. (2008). “Sicherheits - und Risikoanalysen mit Verwendung der Platosoftware.” Vortrag Unterlüß, 11.2008, RMW GmbH.
Syska, A. (2006). Fehlermöglichkeits- und Einflussanalyse (FMEA). Produktionsmanagement: Das A-Z wichtiger Methoden und Konzepte für die Produktion von heute, Gabler: 46–49.
TeachTarget. (2012). “SearchSoftwareQuality.” Retrieved 2012-03-26, from http://searchsoftwarequality.techtarget.com/definition/software-requirements-specification.
Teng and Ho (1996). “FMEA An integrated approach for product design and process control.” International Journal of Quality & Reliability Management 13(5): 8–26.
VDA (1996). “Sicherung der Qualität vor Serieneinsatz - System-FMEA.”
VDA (2006). Bd.4 System FMEA im Entwurf Test 2.
Wittig, K.-J. (1993). Qualitätsmanagement in der Praxis. Stuttgart, Teubner.
Author information
Authors and Affiliations
Rights and permissions
Copyright information
© 2021 The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.
About this chapter
Cite this chapter
Häring, I. (2021). Failure Modes and Effects Analysis. In: Technical Safety, Reliability and Resilience. Springer, Singapore. https://doi.org/10.1007/978-981-33-4272-9_7
Download citation
DOI: https://doi.org/10.1007/978-981-33-4272-9_7
Published:
Publisher Name: Springer, Singapore
Print ISBN: 978-981-33-4271-2
Online ISBN: 978-981-33-4272-9
eBook Packages: EngineeringEngineering (R0)