Skip to main content

Optimization of Selective Laser Sintering Process Parameters on Surface Quality

  • Chapter
  • First Online:
3D Printing and Additive Manufacturing Technologies

Abstract

Selective laser sintering (SLS) empowers the fast, flexible, cost-efficient, and easy manufacture of prototypes for various application of required shape and size by using powder based material. The physical prototype is important for design confirmation and operational examination by creating the prototype unswervingly from CAD data. In SLS procedure optimization of construction parameters of good responses, will also help to save time and material. In this work, optimal SLS process parameters, by varying the laser power, bed temperature and layer thickness on surface quality of Length, Depth and Surface roughness for the designed part by using Polyamide and also evaluate the part quality by using Coordinate measuring machine (CMM). The experimentations were carried out rendering to the Taguchi parametric strategy L9 at various combinations of process parameters and arithmetical optimization method ANOVA was used to decide the optimal levels and to find the percentage of contribution of the process parameters. The results show that the Laser power is the most important factor followed by the Bed Temperature and Layer thickness for maximizing the Length and Depth, Minimizing Surface roughness of the SLS processed Polyamide. This optimized process capability paves the way for the society.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 139.00
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Softcover Book
USD 179.99
Price excludes VAT (USA)
  • Compact, lightweight edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info
Hardcover Book
USD 179.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

References

  1. D. Ahn, H. Kim, S. Lee, Fabrication direction optimization to minimize post-machining in layered manufacturing. Int. J. Mach. Tools Manuf. 47, 593–606 (2007)

    Article  Google Scholar 

  2. B.H. Lee, J. Abdullah, Z.A. Khan, Optimization of rapid prototyping parameters for production of flexible ABS object. J. Mater. Process. Technol. 169, 54–61 (2005)

    Article  Google Scholar 

  3. C.J. Tzeng, Y.H. Lin, Y.K. Yang, M.C. Jeng, Optimization of turning operations with multiple performance characteristics using the Taguchi method and Grey relational analysis. J. Mate Proc. Tech. 209, 2753–2759 (2009)

    Article  Google Scholar 

  4. N. Jawahar, U. Chandrasekar, K.N. Ramanathan, K. Chockalingam, Establishment of process model for part strength in stereolithography. J. Mater. Process. Technol. 208, 348–365 (2008)

    Article  Google Scholar 

  5. S. Li, R. Zhang, F. Lin, R. Wu, Q. Lu, Z. Xiong, X. Wang, Y. Yan, Rapid prototyping and manufacturing technology: principle, representative technics, applications, and development trends. Tsinghua Sci. Tech. 14, 1–12 (2009)

    Google Scholar 

  6. L. Chen, Y. He, Y. Yang, S. Niu, H. Ren, The research status and development trend of additive manufacturing technology. Int. J. Adv. Manuf. Technol. 2016

    Google Scholar 

  7. C.C. Chang, Direct slicing and G-code contour for rapid prototyping machine of UV resin spray using PowerSOLUTION macro commands. Int. J. Adv. Manuf. Technol. 23, 358–365 (2004)

    Article  Google Scholar 

  8. A. Bowyer, The self-replicating 3D printer—manufacturing for the masses, in Eighth national conference on rapid design, prototyping and manufacture (2007)

    Google Scholar 

  9. D.N. Silva, M. Gerhardt de Oliveira, E. Meurer, M.I. Meurer, J.V. Lopes da Silva, A. Santa Barbara, Dimensional error in selective laser sintering and 3D-printing of models for cranio maxillary anatomy reconstruction. J. Craniomaxillofac Surg. 36, 443e449 (2008)

    Google Scholar 

  10. A. Nizam, R.N. Gopal, L. Naing, A.B. Hakim, A.R. Samsudin, Dimensional accuracy of the skull models produced by rapid prototyping technology using stereolithography apparatus. Arch. Orofac. Sci. 1: 60e66 (2006)

    Google Scholar 

  11. A. Boschetto, L. Bottini, Accuracy prediction in fused deposition modeling. Int. J. Adv. Manuf. Technol. 73(5–8), 913–928 (2014)

    Article  Google Scholar 

  12. B.M. Tymrak, M. Kreiger, J.M. Pearce, Mechanical properties of components fabricated with open-source 3-D printers under realistic environmental conditions. Mater. Design. 58, 242–246 (2014)

    Article  Google Scholar 

  13. M. Lukić, J. Clarke, C. Tuck, W. Whittow, G. Wells, Printability of elastomer latex for additive manufacturing or 3D printing. J. Appl. Polym. Sci. 133, 4 (2016)

    Article  Google Scholar 

  14. K.L. Chalasani, B.N.Grogan, A. Bagchi, C.C. Jara-Almonte, A.A. Ogale, R.L. Dooley, An algorithm to slice 3D shapes for reconstruction in prototyping systems, in Proceedings of the 1991 ASME Computers in Engineering Conference, pp. 209–216 (1991)

    Google Scholar 

  15. G. Cardano, R. Giannoccaro, A.D. Ludovico, E.L. Bohez, S.L. Campanelli, Statistical analysis of the stereolithographic process to improve the accuracy. Comput. Aided Des. 39, 80–86 (2007)

    Google Scholar 

  16. B.P. Conner, G.P. Manogharan, K.L. Meyers, An assessment of implementation of entry-level 3D printers from the perspective of small businesses. Rapid Prototyping J. 21(5), 582–597 (2015)

    Article  Google Scholar 

  17. H.C. Kim, S.H. Lee, Reduction of post-processing for stereolithography systems by fabrication-direction optimization. Comput. Aided Des. 37, 711–725 (2005)

    Article  Google Scholar 

  18. J.G. Zhou, D. Herscovici, C.C. Chen, Parametric process optimization to improve the accuracy of rapid prototyped stereolithography parts. Int. J. Mach. Tools Manuf 40, 363–379 (2000)

    Article  Google Scholar 

  19. P. Alexander, S. Allen, D. Dutta, Part orientation and build cost determination in layered manufacturing. Comput. Aided Des. 30(5), 343–356 (1998)

    Article  Google Scholar 

  20. W. Cao, Y. Myiamoto, Direct slicing from AutoCAD solid models for rapid prototyping. Int. J. Adv. Manuf. Technol. 21, 739–742 (2003)

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to M. Akilesh .

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2019 Springer Nature Singapore Pte Ltd.

About this chapter

Check for updates. Verify currency and authenticity via CrossMark

Cite this chapter

Akilesh, M., Elango, P.R., Devanand, A.A., Soundararajan, R., Varthanan, P.A. (2019). Optimization of Selective Laser Sintering Process Parameters on Surface Quality. In: Kumar, L., Pandey, P., Wimpenny, D. (eds) 3D Printing and Additive Manufacturing Technologies. Springer, Singapore. https://doi.org/10.1007/978-981-13-0305-0_13

Download citation

  • DOI: https://doi.org/10.1007/978-981-13-0305-0_13

  • Published:

  • Publisher Name: Springer, Singapore

  • Print ISBN: 978-981-13-0304-3

  • Online ISBN: 978-981-13-0305-0

  • eBook Packages: EngineeringEngineering (R0)

Publish with us

Policies and ethics